GFRC panel also known as Glass fiber reinforced panel concrete is fast becoming one of the most commonly used construction materials and the material of choice for architects who are looking to add high quality, durable architectural features to buildings and structures. This is because GFRC is known to be tough, strong, lightweight and versatile for hundreds of uses. Even better is the fact that GFRC does not need further reinforcement.
Products can be used in the design and implementation of building elements not only in the exterior but also in the interior design. Thanks to the wide use of imprinted matrices, it is easy to achieve the full spectrum of different surface areas not only for cladding plates and GFRC panel. But also for more complex architectural elements, shaped and space elements and design solitaires.
What is GFRC panel?
GFRC (Glass Fiber Reinforced Concrete) is a new construction material in Vietnam today. GFRC is also known as glass fiber concrete – a type of coarse fiber reinforced concrete mixed in a mixture of fine aggregates: cement, clean water, clean sand, polymer, colorants and plasticizers.
Product is made by molding and injection method, which ensures to maintain the physical and chemical uniformity of the fiberglass and mortar content. GFRC fiberglass concrete has a wide range of products for the modern construction industry.
GFRC easily creates large facade panels, giving unique architectural features to building facades. And it is lighter than reinforced concrete. In addition, GFRC panel is also applied in decorating architectural details such as moldings. Column tops, interior decoration, garden landscaping and shaping in fine art decoration. So what is GFRC panel?
GFRC panels are elements of GFRC in a designed shape that can be fix onto the substructure. For example these can be square, rectangular, trapezoidal or round. The size and shape is defined by the design of each particular project. GFRC panels can create standalone cladding or can be a part of united facade or a combined system.
Why use GFRC panel for projects?
So many of the benefits of using GFRC panel in place of traditional concrete add up to one very big advantage – cost effectiveness. Here is a rundown on what makes this building material cost effective.
What Does Cost Effective Mean?
Cost effective does not mean cheap or low cost. What it does mean is that the product or service does offer value in terms of the money spent and the return it will offer. Usually this relates to the return that the person receives after spending the money and how that return will either save money or create an intangible benefit.
While there may be cheaper building materials out there, these may not be cost effective like GFRC panel. Which offers significant benefits that the other materials cannot deliver.
Any product that is produced and used on the market, in addition to the advantages it brings to the user, still has certain disadvantages and limitations. The same goes for GFRC panel. It has the advantage of being thin and light, diverse in design, giving constructions a modern and luxurious beauty, but it still has some disadvantages of its own. So what are the advantages and disadvantages of product ? We also learn about the advantages and disadvantages of GFRC panel, so that we can make the best choice when building buildings.
Advantages and disadvantages of GFRC panel
There are a number of ways that value is created with GFRC as compared to other building materials commonly used:
Advantages
Product has high aesthetic value
GFRC panel are formed by injection molding or by machine injection from a pre-mixed mortar mixture. So it is easy to create products with diverse designs. Depending on the architecture of each building, it will create different types of facades with different beautiful designs, diverse natural colors, and can create complex shapes such as: curved, folded, wavy… The products be application brings unique and impressive features to the facade of each building.
Easy to compress, shape
As an innovative product, GFRC panel can also be shaped into virtually anything as well as made to look like any other type of building material and in any color. This means it can be formed into a wide range of architectural products that other materials simply cannot.
GFRC panel is durable
With a lower weight and significant higher strength, its performance is second to none. Which means it is made to last through all types of contact, including water, fire, seismic activity, wind and extreme temperature changes. Lab tests have confirmed its high resistance and durability over time as well as its ability to perform better than other materials like concrete. Although it is lightweight, one of its biggest benefits is its incredible strength and durability, offering more than traditional concrete. Here’s why and how.
Low Maintenance
Not only is GFRC panel made to last, it also requires very little maintenance. This saves on other types of costs that are often part of the equation if other building materials were uses.
GFRC panel is easy to install
Because of the lighter weight, GFRC is easier to transport, handle, and install. This can cut project time and labor costs, making it very cost effective over other materials that are heavy, cumbersome. And require larger equipment to install. Because of this lightweight feature and strength combined. GFRC can often be uses in new ways for construction projects, including pre-cast concrete panels for a building.
Environmentally Friendly
There are a number of reasons to use GFRC as an environmentally friendly building material:
It is made up of stable and inert natural minerals that are not considered pollutants or toxic in nature, which means that it is not polluting the air or water.
GFRC often uses recycled aggregates, glass fiber, sand and cement in its production.
Its durability means that there are fewer building projects to restore a structure, which reduces emissions, saves fuel and energy, and minimizes waste.
Since it can be finish and painted prior to installation, this further reduces air pollution.
Its lightweight design means easier to transport and fewer trips to the construction site are require.
Overall, less material by volume is require for construction projects. Which means that this is more efficient and not wasteful like traditional building projects.
In the construction industry, the regulatory environment is changing and requiring more ‘green’ materials. Switching now to an environmentally friendly building material like GFRC can create a competitive advantage. And remove any future costs or potential penalties for emissions or pollution.
Additionally, the GFRC panel helps the inside of the building in many ways as well to also use less energy over time and provide a comfortable environment for its inhabitants. The material is good for insulation purposes, keeping the temperature of the structure regulated so that it is cool in summer and holds the heat in winter. This means less use of artificial heating and cooling. This is also an important aspect of creating a green building.
Disadvantages
The mechanical properties of GFRC make it ideal for various requirements. However, one potential disadvantage for some users is the cost of GFRC panel.
GFRC panels can be expensive to use when compared to ordinary concrete. Of course, the added cost comes with additional strength and several other benefit.
Depending on the structure and architectural design of each specific project to manufacture and install appropriate GFRC panels.
The implementation of GFRC panel construction is done mostly from the outside of the building. Therefore, it is necessary to prepare lifting equipment, vertical transportation system for employees to work.
Application of GFRC panel in modern building architecture
After learning the introductory information about decorative GFRC panel and the outstanding advantages of this material. We see that this is a material that is well applies to the construction industry today. So how is GFRC material applies in the construction industry in the world and in Vietnam?
In today’s countries, this material plays an important role in decoration and interior materials. Especially in areas with harsh climates. The weather often changes. Decorative GFRC cladding can survive and avoid any external influences. Materials always maintain sustainable aesthetics and features. The following are design ideas that have been create by construction units and architects from GFRC:
Works with high decorative application of GFRC panel:
Concrete countertops, white fiber-reinforced kitchen island: Investors and customers always prefer pure white on the countertop. After using GFRC sheet, it helps to reduce the weight of the tabletop, while creating durability. Especially the pure white color that the aesthetic requirements put forth.
Garden interior and exterior decoration: Because it can be molde into any shape. So GFRC panels are suitable for decorating every corner of the garden, aquarium, house wall, … anywhere there is light. Especially it can with stand harsh weather and is a material with high fire resistance.
GFRC is applies at construction sites in details such as: GFRC facades, GFRC moldings. GFRC column head and garden decoration products, fine art.
Decorative GFRC panel offer freedom. Creativity and natural harmony for architecture. The diversity of this material creates space for personal realization. And unique of each project without any boundaries and limitations. GFRC facade panels can be in flat panel form. Or shaped details – linings, shutters, squares, corners, shutters, etc. The fiberglass reinforced concrete details are manufacture according to the customer’s size requirements.
Is the price of GFRC panel expensive?
GFRC panel provide solutions for flexibility and high durability, replacing natural stone products with large facade panels. The price of GRC panel depends on the design, production and finishing construction and erection at the site. High-quality GFRC manufacturers face few risks, as they consistently provide truly innovative construction solutions for large-scale projects. Depending on the area, there will be different prices, although it is slightly more expensive than regular concrete, but ensures durability and quality for your projects later.
MILLI TILES – SPECIALIZED IN CONSTRUCTION OF GFRC PANEL FOR PROJECTS
MILLI TILES is a leading unit in the field of new construction materials – GFRC fiberglass concrete. We, with the motto of creative, dynamic and effective work of a team of professional, experienced staff, will bring customers and partners satisfaction and trust through each service and product. After referring to the information about GFRC panel with common types of concrete used in construction, we see that: This product has more advantages and in terms of overall cost, using GFRC panel for construction projects. program is very suitable. Contact us today for more information about these durable fiberglass reinforced concrete products!
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
GFRC panels manufactureis a step forward for today’s new building materials manufacturing industry. As we all know, GFRC panels are durable, environmentally friendly products. It is a typical and impressive facade architectural design solution in recent years. So for more information about the pros and cons of this material, how? How is the production process? Cost and applications? Let’s refer to the entire article below with MILLI TILES!
What is GFRC?
GFRC stands for Glass Fiber Reinforced Concrete. It is a type of concrete that is reinforced with glass fibers rather than steel. GFRC was first developed in the 1940s but gained popularity in the 1970s as a building material due to its strength, durability, and versatility.
The composition of GFRC typically includes a mixture of cement, sand, water, and glass fibers. The glass fibers are added to the mix to improve the strength and durability of the concrete. Other additives such as plasticizers or pigments may also be added to the mix to improve its properties.
GFRC is known for its lightweight nature, making it easier to handle and install compared to traditional concrete. It also has excellent insulation properties, which can help reduce energy consumption in buildings. GFRC is highly resistant to damage from weather, fire, and other environmental factors, making it a popular choice for exterior cladding and architectural features.
Overall, GFRC is a popular building material due to its strength, durability, versatility, and lightweight nature. It is a sustainable and environmentally-friendly choice that offers several benefits over traditional concrete.
What are the advantages of using GFRC panels over other materials?
Strength: GFRC panels are stronger than traditional concrete panels due to the addition of glass fibers. This makes them less prone to cracking and more resistant to impact and other types of damage.
Durability: GFRC panels are highly durable and can with stand exposure to harsh weather conditions, UV radiation, and other environmental factors. They are also resistant to corrosion and have a long service life.
Lightweight: GFRC panels are lightweight compared to other cladding materials such as stone or brick. This makes them easier to handle and install, and can also reduce the load on the building structure.
Versatility: GFRC panels can be molded into a variety of shapes and sizes, making them highly versatile. They can also be finished to mimic other materials such as stone, wood, or metal.
Sustainability: GFRC panels are made from natural materials and are highly energy-efficient. They also have a low carbon footprint compared to other building materials.
Cost-effective: GFRC panels are often more cost-effective than other materials such as stone or metal. They have a lower installation cost, require less maintenance, and have a longer service life.
Overall, GFRC panels offer a range of advantages over other materials due to their strength, durability, versatility, and sustainability. They are a popular choice for architects and builders looking for a high-performance, cost-effective, and environmentally-friendly building material.
Methods of GFRC panels manufacture
There are several methods of GFRC (Glass Fiber Reinforced Concrete) panel manufacture, including:
GFRC panels manufacture by spray-up method
This is the most common method of GFRC panel manufacture. In this method, the GFRC mixture is sprayed onto a mold using a spray gun. The fibers are added to the spray gun and mixed with the GFRC mixture as it is sprayed onto the mold. This method is suitable for large-scale production and allows for the creation of complex shapes and designs.
Premix method
In this method, the fibers are first mixed with the dry ingredients, then water and other additives are added to create a slurry. The slurry is then poured into the mold and compacted using a vibrating table. This method is suitable for small-scale production and allows for precise control over the mix.
Hybrid method
This method combines the spray-up and premix methods. In this method, the fibers are first mixed with the dry ingredients, then the slurry is sprayed onto the mold using a spray gun. This method allows for the benefits of both the spray-up and premix methods and is suitable for medium-scale production.
Vacuum bagging method
In this method, the GFRC mixture is poured into a vacuum bag and sealed. The bag is then placed in a vacuum chamber, which removes the air from the bag and compacts the mixture. This method is suitable for producing thin, lightweight panels and is often used for architectural features.
Extrusion method
In this method, the GFRC mixture is extruded through a machine to create panels of a specific size and shape. This method is suitable for mass production and is often used for producing panels for commercial and industrial buildings.
The choice of method will depend on the specific requirements of the project, including the size, shape, and quantity of panels required. Each method has its advantages and disadvantages, and it is important to choose the most appropriate method for the specific application.
What is GFRC panels manufacture? Production process?
GFRC (Glass Fiber Reinforced Concrete) panels manufacture is the process of creating panels made of a mixture of cement, sand, water, and glass fibers. The mixture is sprayed onto a mold and allowed to cure, creating a strong, durable, and lightweight panel.
The manufacturing process typically involves the following steps:
Design: The first step in the GFRC panel manufacture process is to create a design for the panel. This can be done using computer-aided design (CAD) software or by hand.
Mold Making: Once the design is completed, a mold must be created. The mold is typically made from silicone, polyurethane, or fiberglass and is used to shape the GFRC mixture.
Mixing the GFRC: The GFRC mixture is made by mixing cement, sand, water, and glass fibers together. Other additives such as plasticizers or pigments may also be added to the mix.
Spraying the Mixture: The GFRC mixture is sprayed onto the mold using a spray gun or a specialized machine. The thickness of the panel is controlled by the number of layers applied.
Curing: After spraying, the GFRC panel is left to cure. This can take several days depending on the thickness of the panel and the weather conditions.
Demolding: Once the panel is fully cured, it can be removed from the mold. The mold can be reused to create more panels.
Finishing: The GFRC panel can be finished in a variety of ways such as sand blasting, acid etching, or polishing.
Quality Control: The GFRC panel is inspected for defects such as cracks or air pockets. Any defects are repaired before the panel is shipped to the customer.
GFRC panel manufacture requires specialized equipment and experienced personnel. It is important to follow all safety procedures when handling GFRC mixtures and to ensure that the panels are properly cured before they are used.
What are the environmental benefits of using GFRC panels?
Reduced carbon footprint: GFRC panels have a lower carbon footprint compared to other building materials such as steel or aluminum. The production process for GFRC panels requires less energy and emits fewer greenhouse gases.
Sustainable materials: GFRC panels are made from natural materials such as cement, sand, and glass fibers. These materials are abundant and readily available, making GFRC panels a sustainable choice.
Energy efficiency: GFRC panels have excellent insulation properties, which can help reduce energy consumption in buildings. This can lead to lower heating and cooling costs and a reduced carbon footprint.
Durability: GFRC panels have a long service life and require minimal maintenance, reducing the need for replacements or repairs. This can help reduce waste and minimize the environmental impact of building materials.
Recyclable: At the end of their service life, GFRC panels can be recycled and used in the production of new materials. This can help reduce waste and conserve natural resources.
GFRC panels offer several environmental benefits over other building materials. They are a sustainable, energy-efficient, and durable choice that can help reduce the environmental impact of buildings and construction projects.
Application of the GFRC panels manufacture
The manufacture of GFRC panels offers very large applications. They are used in a variety of applications in the construction industry, including:
Exterior Cladding: GFRC panels are commonly used as an exterior cladding material for buildings. They can be molded into a variety of shapes and sizes and can be finished to mimic other materials such as stone, wood, or metal.
Architectural Features: GFRC panels can be used to create a variety of architectural features such as cornices, balustrades, and columns.
Signage: GFRC panels can be used to create large-scale signage for buildings or outdoor areas. They can be painted or finished with vinyl graphics to convey branding or messaging.
Furniture: GFRC panels can be used to create furniture such as benches, tables, and planters. They can be molded into a variety of shapes and sizes and finished to match the surrounding environment.
Art Installations: GFRC panels can be used to create large-scale art installations such as sculptures or murals. They can be painted or finished to create a variety of textures and colors.
Landscape Features: GFRC panels can be used to create landscape features such as retaining
Overall, GFRC panels offer a durable and versatile solution for a wide range of construction applications. They are lightweight, strong, and can be molded into a variety of shapes and sizes, making them a popular choice for architects and builders.
How does the cost of GFRC panels compare to other construction materials?
The GFRC panels are competitive with other construction materials in terms of cost.
Comparedprecast concrete, GFRC panels can be more cost-effective due to their lightweight nature, which reduces shipping and handling costs. Additionally, GFRC panels can be molded into a wide range of shapes and sizes, which can reduce the need for additional fabrication or customization.
In terms of installation costs, GFRC panels are often more affordable than heavier materials such as stone or brick, as they require less labor and equipment to install. GFRC panels can also be installed faster than traditional building materials, which can further reduce installation costs.
While the initial cost of GFRC panels may be slightly higher than some other materials such as vinyl or wood, the long-term benefits of GFRC, including its durability and low maintenance requirements, can make it a more cost-effective choice over the lifetime of the building.
MILLI TILES – PRESTIGE UNIT, SPECIALIZING IN CONSTRUCTION OF GFRC PANEL FOR PROJECTS
The birth of GFRC panels manufacture is extremely reasonable. There are now many builders and architects who are aware of the properties of GFRC and use this concrete mix in their structures. If you need strong and lightweight concrete, precast GFRC could be the ideal material for your project. You can contact MILLI TILES to learn about different GFRC products and at the same time we also accept GFRC construction for projects. Please contact us today for advice on GFRC products!
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
