Textile Blocks is considered as one of the characteristics of ancient architecture in Vietnam, especially in Saigon architectural motifs. Textile Blocks not only play a role in shaping the aesthetics of buildings, but also help to get light, catch wind, circulate air, and create aesthetic value for living space. This brick pattern is commonly used in civil works, temples, ancient villas, houses, …
Textile Blocks MILLI gives interior design a mysterious, captivating beauty. Instead of building a closed, monotonous wall, you can choose to replace it with artistic brick products. This time, MILLI TILES presents you with favorite Textile Blocks models. The most popular and prominent applied to modern architecture 2023.
What are Textile Blocks?
Textile Blocks are textured vented bricks used to decorate the facade of houses. Walls to help the house more airy. The durability of this brick is quite high, suitable for Vietnam weather because it is made by hydraulic pressing method at high temperature.
In addition to being chosen to make walls, they are also widely used in interior design. Latest living room interior design. Suitable for common use in many other projects such as design of houses, villas, hotels, offices. Regardless of location or space, the product still exudes a natural rustic beauty but is very delicate.
Textile Blocks are often decorated with many unique and rich textures, showing the sophistication and creativity of the ancients. The motifs on the bricks are often imbued with Vietnamese cultural identity. Some popular motifs can be mentioned as leaves, crosses, coins, apricot flowers, swastika,… Besides, this tile pattern also creates an interesting look thanks to motifs inspired by Western culture. Reflecting the cultural interference between Vietnam and Western countries in the historical process.
The advantages and disadvantages of Textile Blocks
Advantages
When you hear the name of the product, you must have somewhat imagined the advantages and disadvantages of the product. As follows:
High aesthetics
Not simply a material for building a house. The aesthetic value of the Textile Blocks model is very high, helping to enhance the aesthetics of your home architecture. Currently, the designs and colors of these tiles are very diverse. Should be preferred by many architects and included in various decorative designs. Not flashy, not extravagant, not too prominent, but the charm of Textile Blocks has never shown any signs of cooling down. In particular, the product also scores points in the eyes of customers thanks to its rustic beauty like the personality of the Vietnamese people from the past to the present.
Environmentally friendly, closer to nature
Textile Blocks is an environmentally friendly material. High reproducibility should be more and more popular. In addition, it also helps to save power consumption. Instead of using modern fans or air conditioners to relieve the heat, natural wind will be led into the house through openings.
The light outside was a bit harsh but softened a lot after passing through the Textile Blocks wall. And paint your floors and walls with flowers in eye-catching light. The wind is still blowing…
Textile Blocks is a testament to the cultural, artistic and technical development of Vietnam. The combination of ancient wind cotton with modern architecture will help bring a new breath to the building, the beauty of tradition and modernity.
Create ventilation and light for projects
The ventilation and light are something that everyone can easily see immediately, when using this brick line. This helps to solve many problems, for the design of interior and exterior projects of architects. While light and ventilation are always on top.
Low price
Produced from simple, environmentally friendly ingredients. The price is relatively cheap, lower than other materials, helping to save costs optimally.
The ability to get light to block rain effectively
If you own an apartment with a west-facing facade, you will always be exposed to the harsh sunlight of summer afternoons. Many people choose to use curtains or blinds to block the hot sun. But the weakness of these two products is that they cannot provide enough light for the home space. With Textile Blocks you can solve this problem easily and perfectly. The whole space will be adorned with tiles that both block the sun and ensure a source of natural light for the house. Especially the ability to resist rain, effectively protect the furniture inside the house.
Disadvantage of Textile Blocks MILLI
Everything has two sides, good and bad, it’s just a matter of how we overcome that weakness. Let’s go through a few disadvantages with me before trying to fix them.
High construction cost
If family economic conditions do not allow it, using decorative Textile Blocks is not a good solution. The intended use should be clearly defined. Family budget to compare and make a reasonable choice. Because building them takes a lot of time, high labor costs, and requires skilled workers
Difficult to clean and maintain
Most Textile Blocks are made of cement, have a rough surface and have small openings. Cleaning will take a lot of time and effort. However, on the market today appear very good products, glazed and highly waterproof.
Heavy and thick
The usual size of wind cotton bricks is 6.5cm – 8cm, weight from 3kg – 10kg. So when moving bricks to build, you need to spend more money to hire more workers. This leads to difficulties in transportation. In addition, engineers must also calculate quite carefully for projects that apply it to ensure a sustainable structure for all works.
The most beautiful and trending Textile Blocks tiles in 2023 of MILLI
Below MILLI TILES will introduce you to the beautiful Textile Blocks tiles, which are most popular with architects and homeowners today:
Textile Blocks in the shape of leaves
The feeling of closeness to nature from the leaf-shaped Textile Blocks model will help the home space be more harmonious and comfortable. Feel like one with nature. Helping homeowners forget the feeling of fatigue after stressful working hours.
Classic Textile Blocks
Classic motifs are symbols of glory. Ancient luxury and nobility. Impressive design bricks put together will make your house much more eye-catching.
Coin-shaped bricks
In the decoration of the facade of the house, the Textile Blocks wall in the shape of coins appears quite a lot. Helps attract a lot of money, luck and airiness to the house.
Swastika pattern
If you love the combination of traditional and modern, this is the optimal choice for you. In Buddhism, the swastika plays a role in feng shui, so you can use bricks for construction. Decorate living rooms and worship rooms to show respect for ancestors.
Chrysanthemum pattern
The square tile has the main shape of chrysanthemums. In addition to the basic terracotta color, the tiles also have yellow or blue glaze. To increase the uniqueness, you can use a harmonious combination of colors to make it more attractive.
There are also many other popular beautiful tile patterns at Milli Tiles. Depending on the preferences of each customer. Choosing Textile Blocks is said to be the most flexible choice to design for the ideal living and working space. With a variety of designs, impressive designs and beautiful colors. Textile Blocks products fit every buyer’s criteria. At the same time ensure high aesthetics for your home.
Textile Blocks design ideas for interior and exterior
Decorative Textile Blocks has been around for a long time and is widely uses for housing. However, aesthetic trends and tastes change. Making the brick design is also more invested. Guaranteed to bring harmony beauty to modern living spaces. This type of brick is currently being uses in a variety of ways. For many different positions: facade, room divider, wall, …
Textile Blocks for fencing
The fence if using Textile Blocks will help catch the wind very well for the house. At the same time, the design of the brick will also help to enhance the impressive beauty. Bold art for the project. However, the limitation is that the security is not high. Therefore, families need to consider the security location in the area to decide whether or not to use it.
Partition decoration
Usually, using walls to separate walls from each other will make the space suffocating. Try to change it a bit by replacing the walls with wind cotton brick walls. Your home space will be expanded. But without losing the privacy of family members.
Application for facade
Using Textile Blocks balcony railing combines with facade is a trend chosen by many families. This design helps to get light and natural wind very well. As a result, the apartment will become airy, beautiful and ensure feng shui elements.
Bathroom space
In the bathroom space, the toilet is also uses a lot of this tile. It makes the space brighter and less cluttered.
Gạch bông gió vuông lớn
Textile Blocks decorate cafes and restaurants
Unique patterns, diverse designs. Textile Blocks will create an impressive special feature. For the cafe space, the restaurant needs creativity. The impressive design makes Textile Blocks the best solution.
Use this tile to decorate the restaurant space. The coffee shop will create a more airy, attractive and attractive atmosphere. At the same time, the cost is also cheaper than other types of decoration. Therefore, restaurant owners can rest assured to choose this tile to design.
Coming to MILLI TILES, you will choose reputable, quality products with reasonable prices
MILLI TILES is a unit specializing in providing beautiful Textile Blocks materials. Decorative bricks are of good quality. We take pride in providing the best quality materials to our customers.
Product origin is clear: we are a prestigious address that has been highly appreciated by customers for many years.
About the price of Textile Blocks: The price of Textile Blocks at MILLI has the best price in the market. We are direct supplier so we have the best price.
The warehouse has a full range of designs, colors and patterns for you to choose from. MILLI meets not only quantity but also quality.
Enthusiastic advice: Experienced staff selling many projects from small to large. So you will be advises to choose the most beautiful decorative Textile Blocks suitable for your project.
Always deliver on time, thoughtful warranty: We strictly follow the manufacturers instructions.
Textile Blocks MILLI TILES – Bring the perfect beauty to your home
All your living spaces will become more wonderful and luxurious when using the right decoration materials. Life is improving day by day, that’s why MILLI TILES also tries to refresh. Upgrade materials to help change the customer’s house most effectively. Depending on the purpose of use and the economic conditions of your family, you can choose the price and design the appropriate decorative Textile Blocks. Note, the most expensive product is not necessarily the best product. So be a smart consumer to make reasonable choices. Contact us today for specific advice!
TEXTILE BLOCKS ART – MILLI BUILDING MATERIALS LIMITED COMPANY
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
New 3D cement tiles have modern architectural style with many outstanding highlights thanks to diverse designs. Improved aggregate, smooth surface, diverse colors suitable for both architectural exteriors and interiors of living rooms, bedrooms, stair walls, etc.
Decorative 3D Cement Tiles are manufactured from sand, stone, cement additives. After heating, heat pressing to form products. In addition to the original basic cement gray color, 3D wall tiles can also have more colors when using color additives and the designs are also relatively diverse.
What is 3D cement tiles (handmade 3D brick)?
3D cement tiles is a new material that is shaped and shaped with many modern 3D textures and patterns. They have a smooth, smooth surface finish. Helps create 3-dimensional interior space, attracting viewers. In addition, they have the ability to enhance the aesthetic value as well as show the taste of the owner. Depending on the intended use of the designer, they are used to decorate the facade wall, living room, bedroom, stair wall.
Today, with the improvement of materials, handmade 3D bricks not only have cement color but also have many shapes and sizes. Different color materials, help optimize construction time and better finish the decoration.
Handmade 3D bricks:
Cement 3D bricks: gray, white
Handmade 3d brick in pastel colors: pastel yellow, pastel pink, pastel blue, pastel green, etc.
Handmade 3D bricks painted with surface finishing colors: high-class gold color, …
Design colors are made according to customer needs.
Dimensions of 3D cement bricks (3D handmade bricks)
The movement and dynamism of sculptures are reinterpreted in MILLI TILES 3D cement tiles, ideal for walls in bathrooms, kitchens, bars, and commercial spaces.
Handmade 3D bricks (3D cement bricks) have many different shapes and sizes depending on the decoration purpose and the designer’s module. On the market, it is common with standard shapes such as squares, hexagons, triangles, rectangles, … or any geometric shape as long as they can still fit together and produce an array of pages. beautiful mind.
Our company MILLI TILES offers you popular choices of shapes, colors and sizes depending on the 3D tile design:
3D cement wall tiles square wall size: 200x200x15mm; 250x250x15mm,…
Hexagon 3D cement wall tiles: 320x280x15mm; 300x200x15mm;..
Rectangular 3D cement wall tiles: 300x800x15mm;…
Handmade 3D bricks other size: 300x250x15mm; 300x220x15mm;…
In addition, 3D cement bricks also have other sizes: contact for advice – 0939102568
Some popular 3D cement tiles models on the market today
Along with the development of people, the architectural works are becoming more and more massive and large. The requirements on designs and shapes of decorative materials also need to be improve more. 3D cement bricks are an indispensable choice in high aesthetic areas with large spaces such as restaurants, hotels, bars, cafes, etc.
With more and more innovation of architecture. Some 3D brick models were born to meet the requirements of customers. Building new, more beautiful and luxurious spaces than before. Join Milli Tiles to learn some new and popular tile patterns today!
Hexagonal bricks
If the square is the symbol of the earth, then the hexagon has the meaning of tolerance. Using hexagons is a symbol of solidity.
Square 3D bricks
This product has a variety of textures. Depending on the model, the shape of the pattern. So the choice of them depends on the preferences of the home owner.
Triangular bricks
Its balance brings mental stability to the owner. From a psychological perspective, people who like triangles are strong-willed and full of energy.
3D feather tiles
Inspired by the magnificent and beautiful feathers of peacocks. Using feather bricks is meant to bring luck, prosperity and prosperity to the owner.
Fish scale 3D cement tiles
With the idea of pairing and combining fish scales. This product is very popular. Because of the newness, diverse colors but still close to daily life.
The difference that 3D cement tiles bring
3D cement tiles used in decoration are probably no longer strange to us. It is increasingly used in interior decoration. Using the above products on interior and exterior tiling is a trend that many people choose today. Besides, bricks also help increase the value of the building. As well as showing the aesthetic taste of the owner.
First, this type of brick brings a huge difference compared to the walls using ordinary flat bricks. When looking at the wall that has been covered with 3D Tiles, you will feel a new, larger space. There is more depth with rich and diverse patterns. Besides, they also bring many outstanding advantages that we cannot ignore.
Some of the outstanding advantages that this tile brings are as follows:
High Durability: Has a very solid brick structure. In addition, the surface micro-coating can resist abrasion and scratches. Helps to withstand the great impact of external forces. Good waterproof and moisture resistant. Durable, cost-effective.
Cost saving: Easy to install, rich in designs and colors. With 3D design brings uniqueness to your home interior.
Novel visual effects: The luster of the tile surface is very high, so the image. The brick color is very vivid and eye-catching.
Easy maintenance and repair: These tile product models are not exposed when facing. Both aesthetically pleasing and easy to clean.
Good waterproofing and damping ability: Creates sophistication in interior and exterior space. In line with the economy of Vietnamese workers.
The idea of appropriate areas using 3D cement tiles
3D cement tiles is a new material, has many advantages improved in production, has high durability and smooth surface. Using 3d cement tiles for decoration today does not take too much time to process the surface, the ideation depends on the choice of architectural style of the designer. You can choose from 3d bricks in original decorative or painted colors as you like, and there is no limit to the type of paint and construction materials.
Thanks to the diversity of designs and materials, this optimizes the personalization of architectural works, making them more distinctive and characteristic in design and construction. As a result, architectures with many display rooms were born with their own colors, creating their own nuances for each architectural space.
3D cement tiles are suitable for any space that needs decoration from interior, bar to garden space. Some interior spaces are more beautiful by 3D wall tiles. Or a few random decorative pieces in the interior – exterior of the building:
Using 3D cement tiles for the bathroom
Choosing the bathroom walls is very important, as it involves both aesthetics and function. In the bathroom, we clean ourselves, but we also want to relax and have a little privacy. Walls should recreate a welcoming and contemporary space, and also be waterproof, chemicals- and wear-resistant, and easy to clean. 3D cement tiles versatility on bathroom walls will allow you to play with colours and sizes, creating unique and original solutions even in the simplest context.
Decorate the garden area
The product is the choice of many home owners to enhance durability. And the aesthetics of your work. Ensuring safety, anti-slip hazard, so this line of tiles is very popular today. Usually used for outdoor area such as garden. Therefore, this type of tile is often designed to be anti-slip with surface types such as: rough, rough, rough, … to create friction and ensure safety for users.
Suitable for decoration of sales showrooms. Bars, cafes, fashion stores.
3D cement bricks have diverse designs, many colors. Therefore, many designers have come up with design ideas for their stores. To create accents in the space to become mysterious, luxurious and attractive.
Bedroom design
According to architects as well as interior designers. 3D bedroom wall tiles can really help this space become more unique and impressive. Not only that, when choosing the right 3D brick model, it also helps the owner’s mood always be comfortable. Makes studying and working much more convenient.
Decorating the living room area
Fiber concrete 3D tiles for the living room will immediately create a highlight for the wall. Where tiles are clad, your own personal image. And manufactured specifically for each of your homes aesthetic tastes. Especially if it is a house with an old living room, then after this line of tiles is installed. It will make the space bright and fresh immediately.
How much is the price of 3D cement tiles?
In fact, this line of bricks has a quite reasonable price, although a bit expensive compared to other common brick products. But for this superiority, it is completely worth the aesthetic value that it brings. Because decorative 3D cement tiles samples have higher aesthetic value. And has a large size, so it will be more expensive than other bricks. For this price 3D cement bricks are completely worth the above value. The product is both attractive for living space and environmentally friendly. At the same time, it saves time on construction and repair. Therefore, using 3D bricks is a wise choice.
MILLI TILES – THE LEADING SUPPLY OF 3D CEMENT TILES IN THE MARKET
Because 3D cement bricks are quite expensive compared to normal bricks. So you need to consider when choosing to avoid wasting money. Before buying, you should research carefully. And grasp the basic features of the product so that you can compare it at the store. More importantly, choose a reputable address that is highly appreciated by customers to be more assured of quality.
MILLI Building Materials Co., Ltd is proud to be a reputable supplier of 3D fiber concrete bricks in Vietnam. As a reliable destination for customers who need to use 3D bricks in interior decoration. We are the perfect answer to the question “where to buy quality 3d bricks” that you are looking for. With many years of experience in the industry, serving thousands of large and small customers. We will certainly help you choose the right model according to your preferences. Suitable for every interior style.
If you need advice on the 3D cement tiles model suitable for your project, do not hesitate to contact us for support today or the information below.
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
What is GFRC concrete? If you aren’t yet familiar with glass fiber reinforced concrete (GFRC), you should be. GFRC is a specialized form of concrete. It’s a cement-based composite material reinforced with alkali-resistant glass fibers.
The fibers serve a purpose similar to the reinforcing steel in reinforced concrete, and they also add flexural, tensile and impact strength. As a result, GFRC can be used to produce strong, lightweight architectural concrete products such as building panels.
It can also be used to create decorative concrete products such as facade wall panels, fireplace surrounds, vanity tops and concrete countertops due to its unique properties and tensile strength. Most concrete countertop professionals use GFRC as their technique of choice due to its versatility, strength and lighter weight.
One of the best ways to truly understand the benefits of GFRC is to take a deeper look into this unique compound.
What is GFRC concrete?
GFRC stands for Glass Fiber Reinforced Concrete. It is a composite comprised of Portland cement, fine aggregate, water, acrylic co-polymer, alkali resistant glass fiber reinforcement and additives. In many international markets, it is referred to as GRC – Glass fibre Reinforced Concrete. The glass fibers reinforce the concrete, much as steel reinforcing does in conventional concrete. The glass fiber reinforcement results in a product with much higher flexural and tensile strengths than normal concrete, allowing its use in thin-wall casting applications. GFRC is a lightweight, durable material that can be cast into nearly unlimited shapes, colors and textures. There are two basic processes used to fabricate GFRC – The Spray-Up process and Premix process.
It was first created in the 1940s in Russia, but it wasn’t until the 1970s that it became popular in the mainstream.
There are many benefits to using GFRC, including:
It can be used to construct lightweight panels as it can be made thinner and lighter than traditional concrete
It has a high tensile strength
It is more flexible than traditional concrete
It is resistant to cracking
It is extremely durable and can outlive steel-reinforced concrete
It requires very little maintenance
It is resistant to climate changes and fires
It is cost-effective
Let’s find out specifically with MILLI TILES about the benefits of GFRC concrete
Some Reasons to Love GFRC
It’s lighter than precast concrete.
Because GFRC can be made 1/2 the thickness of traditional precast, it is automatically 1/2 the weight. And, because GFRC does not use stone or as much sand, which are denser and sustained than cement, the weight savings is even greater. Although the relative density is similar to concrete, GFRC panels can be much thinner than traditional concrete panels, making them lighter.
Precast is typically made 1.5″ thick and weighs 18 pounds. 3/4″ thick GFRC weighs 8 pounds per square foot.
What is GFRC concrete? Is it really thin?
The effective minimum thickness for precast is 1.5″ because of the strength and the steel reinforcing required. GFRC is practical limit is only about 1/4″.
You can work fast with it.
Because GFRC has high early strength, in part provided by the fibers, it can be demo quickly. Most GFRC projects can be demo in 24 hours. In general, traditional precast projects should stay in the molds at least a couple of days. Faster turn around means you can do more projects and bring in more revenue.
There’s less likelihood of cracking compared to precast.
Because of GFRC’s strength and toughness, it can take a lot more abuse before it cracks. GFRC can even bend. The high dose of glass fibers leads to high tensile strength while the high polymer content makes the concrete flexible and resistant to cracking. Proper reinforcing using scrim will further increase the strength of objects and is critical in projects where visible cracks are not tolerable.
What is GFRC concrete? Complex 3-dimensional shapes are easy.
If you can build the mold for it, you can make it out of GFRC. Even shapes that seem difficult because of the spraying angle can be created by clever assembly of the mold.
What are the components of GFRC concrete?
To better understand what GFRC concrete is and what it can be used for, it can be helpful to find out what this type of concrete is made up of.
Cement
Portland cement is the most commonly used cement for making GFRC concrete. It is available in white and grey. Grey Portland cement should be avoided if you want to add colour as the dark grey pigment is hard to overcome. Overall, white cement is the better option, but it is more expensive than grey.
Silica sand
Silica sand, often referred to as industrial sand, is the perfect type of sand for GFRC concrete as it helps to prevent blockages and delivers less abrasion to the equipment. It is worth noting that this type of sand can be difficult to find, although your local masonry should have some in stock.
Do not use basic playground sand, as this will clog up your equipment.
AR glass fiber
AR (alkaline resistant) glass fiber has been used in GFRC concrete for decades due to its durability and alkaline-resistant which is a result of adding zirconia to the glass. These fibers are often used for countertops, fireplace surrounds, and other decorative applications.
AR glass fiber is available in chopped strands, in a ball of twine known as roving, and as scrim, which is a grid-like pattern that is sold on a roll.
Water
When it comes to how much water to add to GFRC concrete, the less water you use, the stronger the concrete. Typically, spray-up GFRC has a low water-cement ratio. The water you use should be free from contaminants and as clean as possible.
Forton VF – 774
Forton VF-774 is an acrylic, co-polymer dispersion that has been specially formulated for GFRC concrete. It is also designed to be able to remain stable and durable when combined with the high PH levels of Portland cement.
Other benefits of this key component of GFRC concrete include easy spraying on vertical surfaces, UV stability, and the elimination of spider cracking and crazing.
Plasticizer
A plasticiser is a chemical compound that enables the production of concrete with roughly 15% less water content. You can also find super-plasticisers that reduce the amount of water needed by up to 30%.
Plasticisers are also used to retard the curing of concrete.
Pigment
Concrete pigment is a dry powder that is used to add colour to GFRC concrete. The more pigment you use, the more intense the colour. Typically, a 5% dosage is added. Pigments are available in a wide range of colours.
What is GFRC concrete? Why should GFRC mix designs?
The GFRC mix design basically refers to the ratio that the components are mixed at. There are two different GFRC mix designs that you can choose from:
What is GFRC premix concrete?
This is by far the most common GFRC mix design and is suitable for both small and medium-sized users. The premix process involves spraying through a hopper gun, with the back mix added by hand.
Premix is a much cheaper option than spray-up, although a special spray gun and pump are needed. However, fiber orientation is more random, and the fibers are shorter, which results in less strength.
What is GFRC spray – up concrete?
This GFRC mix design process is far less common and is mostly used by high-end producers who use large volume spray equipment. The spray-up process is typically used for very large architectural panels and provides a higher glass percentage.
On the plus side, spray-up allows for very high fiber loads using long fibers, which results in the greatest possible strength and durability. However, the specialised equipment needed is expensive, typically over $20,000.
How to make GFRC concrete
The process of making GFRC concrete is simple but must be follow in the correct order to avoid a lumpy end product. You can make GFRC concrete in a standard concrete mixer but for optimum results, opt for a high shear mixer that has been specifically design to make GFRC concrete.
If you want to know how to make GFRC concrete or how to make GFRC panels, follow the below steps:
Weigh or batch all materials
Add all the liquids, including the Forton VF-774 and 2oz of plasticiser, to the mixer
Start the mixer on slow – 300-500 rpm
Add pigment if colour is desired
Add the silica sand
Add the Portland cement and increase the mixer speed to high – 1,000-1,800 rpm
Mix on high for 1-2 minutes
Add the remaining plasticizer to achieve the desired consistency
Reduce the mixer speed to slow and gradually add the Premix fiber until fully dispersed
Once you have added the fiber, you must not mix for too long or tattoo high a speed as this can damage the fiber, resulting in placement issues and/or reduced strength.
Casting, spraying & curing GFRC concrete
Casting
For casting GFRC concrete, pour the mixture into a single spot at the lowest point of the mould and allow the mixture to seek its level. After casting, consolidate the slurry and remove any entrapped air using either a hand vibrator or vibrating table.
Spraying
Spraying can be use for both higher volume smaller parts and lower volume applications.
For higher volume – GFRC slurry can be sprayed into molds using rotor/stator or peristaltic pumps that are specifically designed for GFRC. Whichever spray pump you use, a face coat without fiber is typically applies first. Once this has stiffened, a fiber backup mix is applies in multiple passes, with compaction between each pass.
For lower volume – A hopper gun can be used to apply face mix, and then the GFRC backup mix is applied by hand.
Curing
After placement, you should cover GFRC concrete with a plastic tarp or sheet in to prevent moisture loss and to maintain the heat of hydration. Allow the concrete to cure in the mold for between 12-16 hours. Curing temperatures should be maintained above 50°F/10°C in order to ensure proper film-forming of the Forton VF-774.
What is GFRC concrete use for?
GFRC concrete is used in the below construction works:
Building renovations
Water and drainage works
Bridge and tunnel lining panels
Permanent formwork method of construction
Architectural cladding
Acoustic barriers and screens
It is most commonly used in exterior cladding. However, due to its strength, flexibility, and chemical properties, GFRC can be used for a wide range of applications.
As it can take the form of pretty much any shape or size, GFRC concrete can be found in architectural features such as moldings and landscapes. It can also be used for modular buildings, as well as walls, roofs, floors, and foundations.
In the engineering sector, GFRC is used to construct bridges, tunnels, and drainage.
It is also used as ornamental concrete to create items such as fountains, statues, domes, and planters.
Most recently, decorative concrete artisans have started to use GFRC concrete to create decorative panels such as fireplaces, countertops, and artificial rock work.
MILLI TILES – ENHANCED VALUE OF MODERN CONSTRUCTION ARCHITECTURE
It can be use to create almost anything that traditional concrete can, and it has the added benefit of more aesthetic options for users.
Whether you opt for the spray-up option, which uses a liquid concrete mix that sprays glass fibers, or you go for a premix in which the liquid concrete is poured into molds, glass fiber reinforced concrete is suitable for a variety of different projects and guarantees a superior finish.
Please contact us to answer any questions about Glass Fiber Reinforced Concrete GFRC need advice.
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
GFRC panels manufactureis a step forward for today’s new building materials manufacturing industry. As we all know, GFRC panels are durable, environmentally friendly products. It is a typical and impressive facade architectural design solution in recent years. So for more information about the pros and cons of this material, how? How is the production process? Cost and applications? Let’s refer to the entire article below with MILLI TILES!
What is GFRC?
GFRC stands for Glass Fiber Reinforced Concrete. It is a type of concrete that is reinforced with glass fibers rather than steel. GFRC was first developed in the 1940s but gained popularity in the 1970s as a building material due to its strength, durability, and versatility.
The composition of GFRC typically includes a mixture of cement, sand, water, and glass fibers. The glass fibers are added to the mix to improve the strength and durability of the concrete. Other additives such as plasticizers or pigments may also be added to the mix to improve its properties.
GFRC is known for its lightweight nature, making it easier to handle and install compared to traditional concrete. It also has excellent insulation properties, which can help reduce energy consumption in buildings. GFRC is highly resistant to damage from weather, fire, and other environmental factors, making it a popular choice for exterior cladding and architectural features.
Overall, GFRC is a popular building material due to its strength, durability, versatility, and lightweight nature. It is a sustainable and environmentally-friendly choice that offers several benefits over traditional concrete.
What are the advantages of using GFRC panels over other materials?
Strength: GFRC panels are stronger than traditional concrete panels due to the addition of glass fibers. This makes them less prone to cracking and more resistant to impact and other types of damage.
Durability: GFRC panels are highly durable and can with stand exposure to harsh weather conditions, UV radiation, and other environmental factors. They are also resistant to corrosion and have a long service life.
Lightweight: GFRC panels are lightweight compared to other cladding materials such as stone or brick. This makes them easier to handle and install, and can also reduce the load on the building structure.
Versatility: GFRC panels can be molded into a variety of shapes and sizes, making them highly versatile. They can also be finished to mimic other materials such as stone, wood, or metal.
Sustainability: GFRC panels are made from natural materials and are highly energy-efficient. They also have a low carbon footprint compared to other building materials.
Cost-effective: GFRC panels are often more cost-effective than other materials such as stone or metal. They have a lower installation cost, require less maintenance, and have a longer service life.
Overall, GFRC panels offer a range of advantages over other materials due to their strength, durability, versatility, and sustainability. They are a popular choice for architects and builders looking for a high-performance, cost-effective, and environmentally-friendly building material.
Methods of GFRC panels manufacture
There are several methods of GFRC (Glass Fiber Reinforced Concrete) panel manufacture, including:
GFRC panels manufacture by spray-up method
This is the most common method of GFRC panel manufacture. In this method, the GFRC mixture is sprayed onto a mold using a spray gun. The fibers are added to the spray gun and mixed with the GFRC mixture as it is sprayed onto the mold. This method is suitable for large-scale production and allows for the creation of complex shapes and designs.
Premix method
In this method, the fibers are first mixed with the dry ingredients, then water and other additives are added to create a slurry. The slurry is then poured into the mold and compacted using a vibrating table. This method is suitable for small-scale production and allows for precise control over the mix.
Hybrid method
This method combines the spray-up and premix methods. In this method, the fibers are first mixed with the dry ingredients, then the slurry is sprayed onto the mold using a spray gun. This method allows for the benefits of both the spray-up and premix methods and is suitable for medium-scale production.
Vacuum bagging method
In this method, the GFRC mixture is poured into a vacuum bag and sealed. The bag is then placed in a vacuum chamber, which removes the air from the bag and compacts the mixture. This method is suitable for producing thin, lightweight panels and is often used for architectural features.
Extrusion method
In this method, the GFRC mixture is extruded through a machine to create panels of a specific size and shape. This method is suitable for mass production and is often used for producing panels for commercial and industrial buildings.
The choice of method will depend on the specific requirements of the project, including the size, shape, and quantity of panels required. Each method has its advantages and disadvantages, and it is important to choose the most appropriate method for the specific application.
What is GFRC panels manufacture? Production process?
GFRC (Glass Fiber Reinforced Concrete) panels manufacture is the process of creating panels made of a mixture of cement, sand, water, and glass fibers. The mixture is sprayed onto a mold and allowed to cure, creating a strong, durable, and lightweight panel.
The manufacturing process typically involves the following steps:
Design: The first step in the GFRC panel manufacture process is to create a design for the panel. This can be done using computer-aided design (CAD) software or by hand.
Mold Making: Once the design is completed, a mold must be created. The mold is typically made from silicone, polyurethane, or fiberglass and is used to shape the GFRC mixture.
Mixing the GFRC: The GFRC mixture is made by mixing cement, sand, water, and glass fibers together. Other additives such as plasticizers or pigments may also be added to the mix.
Spraying the Mixture: The GFRC mixture is sprayed onto the mold using a spray gun or a specialized machine. The thickness of the panel is controlled by the number of layers applied.
Curing: After spraying, the GFRC panel is left to cure. This can take several days depending on the thickness of the panel and the weather conditions.
Demolding: Once the panel is fully cured, it can be removed from the mold. The mold can be reused to create more panels.
Finishing: The GFRC panel can be finished in a variety of ways such as sand blasting, acid etching, or polishing.
Quality Control: The GFRC panel is inspected for defects such as cracks or air pockets. Any defects are repaired before the panel is shipped to the customer.
GFRC panel manufacture requires specialized equipment and experienced personnel. It is important to follow all safety procedures when handling GFRC mixtures and to ensure that the panels are properly cured before they are used.
What are the environmental benefits of using GFRC panels?
Reduced carbon footprint: GFRC panels have a lower carbon footprint compared to other building materials such as steel or aluminum. The production process for GFRC panels requires less energy and emits fewer greenhouse gases.
Sustainable materials: GFRC panels are made from natural materials such as cement, sand, and glass fibers. These materials are abundant and readily available, making GFRC panels a sustainable choice.
Energy efficiency: GFRC panels have excellent insulation properties, which can help reduce energy consumption in buildings. This can lead to lower heating and cooling costs and a reduced carbon footprint.
Durability: GFRC panels have a long service life and require minimal maintenance, reducing the need for replacements or repairs. This can help reduce waste and minimize the environmental impact of building materials.
Recyclable: At the end of their service life, GFRC panels can be recycled and used in the production of new materials. This can help reduce waste and conserve natural resources.
GFRC panels offer several environmental benefits over other building materials. They are a sustainable, energy-efficient, and durable choice that can help reduce the environmental impact of buildings and construction projects.
Application of the GFRC panels manufacture
The manufacture of GFRC panels offers very large applications. They are used in a variety of applications in the construction industry, including:
Exterior Cladding: GFRC panels are commonly used as an exterior cladding material for buildings. They can be molded into a variety of shapes and sizes and can be finished to mimic other materials such as stone, wood, or metal.
Architectural Features: GFRC panels can be used to create a variety of architectural features such as cornices, balustrades, and columns.
Signage: GFRC panels can be used to create large-scale signage for buildings or outdoor areas. They can be painted or finished with vinyl graphics to convey branding or messaging.
Furniture: GFRC panels can be used to create furniture such as benches, tables, and planters. They can be molded into a variety of shapes and sizes and finished to match the surrounding environment.
Art Installations: GFRC panels can be used to create large-scale art installations such as sculptures or murals. They can be painted or finished to create a variety of textures and colors.
Landscape Features: GFRC panels can be used to create landscape features such as retaining
Overall, GFRC panels offer a durable and versatile solution for a wide range of construction applications. They are lightweight, strong, and can be molded into a variety of shapes and sizes, making them a popular choice for architects and builders.
How does the cost of GFRC panels compare to other construction materials?
The GFRC panels are competitive with other construction materials in terms of cost.
Comparedprecast concrete, GFRC panels can be more cost-effective due to their lightweight nature, which reduces shipping and handling costs. Additionally, GFRC panels can be molded into a wide range of shapes and sizes, which can reduce the need for additional fabrication or customization.
In terms of installation costs, GFRC panels are often more affordable than heavier materials such as stone or brick, as they require less labor and equipment to install. GFRC panels can also be installed faster than traditional building materials, which can further reduce installation costs.
While the initial cost of GFRC panels may be slightly higher than some other materials such as vinyl or wood, the long-term benefits of GFRC, including its durability and low maintenance requirements, can make it a more cost-effective choice over the lifetime of the building.
MILLI TILES – PRESTIGE UNIT, SPECIALIZING IN CONSTRUCTION OF GFRC PANEL FOR PROJECTS
The birth of GFRC panels manufacture is extremely reasonable. There are now many builders and architects who are aware of the properties of GFRC and use this concrete mix in their structures. If you need strong and lightweight concrete, precast GFRC could be the ideal material for your project. You can contact MILLI TILES to learn about different GFRC products and at the same time we also accept GFRC construction for projects. Please contact us today for advice on GFRC products!
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
Facade GFRC – glass fiber concrete is a modern new construction material. This is a product manufacture by injection molding and injection technique from a mixture of fine aggregates: cement, clean sand, clean water, alkali resistant fiberglass and plasticizers. Because it is molded, the GFRC facade is a finished product. Diverse in designs and colors, uniform to every little detail. The advantage of GFRC glass fiber concrete facade is thin and light. It is possible to create large facade panels, helping to reduce the load on buildings. GFRC facade has been treated with waterproofing and surface acid washing during production, so it doesn’t need too much maintenance and is absolutely waterproof. It is often applies to decorate the facades of modern and different beautiful buildings.
What is facade GFRC?
Facade is the front part of a building. Facades are always carefully design and built, because they represent the unique architectural style of each project.
Today, architects and investors have more diverse options in the design and construction of facades for buildings. There are some types of traditional facades such as reinforced concrete or aluminum glass or Alu… or more modern facades GFRC.
Facade GFRC is a new construction material appearing and popularly used in recent years. These are products manufacture by injection molding or by injection from a fine aggregate mixture of clean sand, clean water, alkali resistant glass fibers and plasticizers. Facade GFRC is evaluate to have high strength, great bearing capacity, along with very good bending and tensile strength, compact weight and can be molded into large slabs. They are commonly use in modern high-rise buildings, commercial centers, Spas and residential buildings today.
Any product when produced and used on the market. In addition to the advantages that it brings to the user, there are still certain disadvantages and limitations. So is the facade GFRC. It has the advantage of being thin and light, with a variety of designs. Bringing to the construction works modern and luxurious beauty, there are still some disadvantages of its own. What are the pros and cons of this product? We also learn about the advantages and disadvantages of GFRC facades, so that we can make the best choice when building buildings.
Advantages and disadvantages of facade GFRC
Advantage
GFRC facade has high durability
These are finished molded products, which have been treated with waterproofing, acid washing, and surface treatment before installation, so they have very high durability. During use, they have good fire resistance, absolute waterproof. In addition, GFRC facade is less affected by weather, retains its original color and minimizes maintenance costs. Their application helps the building to keep its beauty over time.
Has great bearing strength
Manufactured from a mixture of fine aggregate concrete, clean sand, clean water, alkali resistant fiberglass and plasticizers. This mixture helps the product to have higher flexural and tensile strength than normal concrete. The facade GFRC has an average compressive strength of about 70 MPa. The bending strength is about 20-30 MPa, so it is able to with stand large forces with very thin thickness. Therefore, it is widely use for facades of buildings, replacing traditional facades such as aluminum and glass, alu, brick wall…
Highly artistic
GFRC facades are shaped by injection molding or by machine injection from a pre-mixed mortar mixture, so it is easy to create products with diverse designs. Depending on the architecture of each building, it will create different types of facades with different beautiful designs, diverse natural colors, and can create complex shapes such as: curved, folded, wavy… The facade GFRC application brings unique and impressive features to the facade of each building.
Thinner, lighter than concrete
With the advantage of being thin, light, capable of laminating (from 10-25mm) without causing cracks, cracks, peeling on the surface. When applied at the facades of buildings, GFRC helps to reduce the volume of impact on the work load, creating a gentle elegance for the facades of buildings.
GFRC facade is environmentally friendly
GFRC is an sunburnt material with most of its ingredients originating in Vietnam (except glass fiber and some other additives). Meet the requirements of green standards for the project. GFRC facades can replace products made from asbestos fibers and are completely non-toxic to the environment.
Respond to fast construction requirements
GFRC is cast with an existing mold, creating finished products so the erection process is quick, ensuring the construction schedule for each project. The application of GFRC facade helps reduce costs for investors and construction contractors when implementing projects.
Disadvantages
Facade GFRC price is higher than other types of facade. Depending on the structure and architectural design of each specific project to manufacture and install suitable facade GFRC.
The construction of this facade is done mostly from the outside of the building. Therefore, it is necessary to prepare lifting equipment, vertical transportation system for employees to work.
Thus, through this article, you have clearly understood the advantages and disadvantages of the product. Therefore, when conducting construction works, you will have the choice of the most suitable building materials.
As we all know GFRC is a new building material commonly used in architectural facades of buildings. GFRC facade has the advantages of light and thin, diverse in designs and surface finishes with beautiful and luxurious colors. They are appreciated by architects and engineers all over the world for the use they bring to buildings. So what is the use of facade GFRC? Let’s learn about the use of facade GFRC.
Uses of facade GFRC
The use of GFRC facade is to create a luxurious highlight for modern constructions, meeting the creative design needs of architects.
This product is manufactured by injection molding or injection molding, so it is easy to create a variety of beautiful designs. Even curved, wavy, and folded surfaces… GFRC facades are diverse in color and have different architectural details to help create beautiful accents for the works. High-strength products allow the design of thin and light facade panels, helping to reduce building loads.
It can replace precast concrete – a type of concrete that often has problems with weight and shape. Or substitute for aluminum, glass, alu… which is easily affect by weather and strong impacts.
As a new construction material commonly used in the decorative cladding of the exterior of large, modern and luxurious architectures. Besides, its use also helps to decorate houses and other constructions today.
Thus, they have had great use in the construction of the exterior of the works, meeting the increasing requirements of the construction industry in the world in general and in Vietnam in particular.
When learning about any product, the important thing that we focus on is the price and quality of the product. With GFRC products in general and facade GFRC products in particular, you are completely assured of quality and price. Because GFRC is manufacturing using modern techniques, creating the best products for the construction industry today. So how much is the facade GFRC price?
Facade GFRC price
Facade GFRC offers solutions for flexibility and durability. Replace natural stone products with large facade panels. Their prices depend on the design, production and complete erection at the site. Manufacturers of high-quality GFRC face little risk. Because they always provide truly innovative construction solutions for big projects. Thus, the facade GFRC price will be suitable for projects like this.
Compare GFRC facade prices and other types of facades
Traditional facades such as aluminum, glass, alu… are usually valid for a certain period of time, maybe 10 years, 15 years. They can be easily faded, old, broken or rusted due to the effects of the weather, costing to maintain, maintain or replace… The GFRC facade price with the initial cost will be higher. But their durability is superior to other traditional facades. GFRC is not affect by weather, does not stick to dirt, keeps its luxurious beauty forever. Using GFRC facades will not cost you for maintenance or replacement. The investor only needs to spend 1 time initially for the erection of GFRC facades, and then the building will be durable over time.
Facade GFRC manufacturing techniques
Mold making method
After having design drawings of GFRC facades for specific works. Depending on the shape, surface, and technical requirements of each product, we will make molds. And usually there are specific mold forms as follows:
Positive mold: Positive molds are made in a variety of ways and with a variety of material compositions. It is possible to use a real product, create positives by the method of wood jigsaw, or cast clay, plaster, CNC cut on wood, foam, plastic materials …
Negative mold: Negative mold usually has 3 types as follows:
Wood molds are suitable for simple shapes such as flat, solid, can also be use for curved blocks. Wood molds use a low mold rotation coefficient of about 7 times, and they need to be replace with a new mold. Therefore, in order to save economic costs, it is more reasonable to use wooden molds for a small number of panels, with a small surface.
GRP molds (plastic molds) are suitable for complex flat, block, curved, and curved shapes. Plastic mold has a rotation coefficient 500 times higher than that of wood mold, so it is more economical to use and is suitable for products with a large number of panels, helping to bring higher economic efficiency.
Silicone molds (rubber molds) are suitable for products with complex shapes, curved, folded, wavy surfaces, elaborate pattern details, to easily separate the mold after GFRC injection. Silicone molds are very durable.
MILLI TILES – SPECIALIZED IN CONSULTATION AND CONSTRUCTION FACADE GFRC FOR PROJECTS
MILLI TILES is a leading unit in the field of new construction materials – GFRC fiberglass concrete. We with the motto of creative, dynamic and effective working of a team of professional, experienced staff. Will bring customers and partners satisfaction and trust through each service and product. Contact us today if you have any questions or need advice on facades GFRC for your project. MILLI TILES will work with you to create a beautiful and impressive architectural space.
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
GFRC Cladding has become more and more popular choice as an architectural finish material. People consider Glass reinforced concrete cladding as a relatively new type of construction material. Although, the construction industry has been using it for over 50 years it’s only getting more attention in the 21st century. GFRC cladding is very versatile and that is why it’s gaining popularity among architects and specifiers. Due to its high elastic properties designers use GFRC cladding in solutions where resistance to live loads is necessary.
GFRC cladding systems require high quality standards in manufacture and meticulous record keeping. If you use glass fibre reinforced concrete cladding or panels in your projects. It is important to employ subcontractor or installation crew with GFRC cladding experience. Follow the article below of MILLI TILES for more detailed information about this material!
What is GFRC?
GFRC materials are known in the modern construction industry by many different names: Glass Fiber Reinforced Concrete (GFRC), Verre Cement Mixture (CCV), Fiber Reinforced Concrete. This is a new construction material, produced by injection molding and machine injection from a mixture of fine aggregates: cement, clean sand, clean water, alkali resistant fiberglass and plasticizers. GFRC materials have high durability, diverse shapes, beautiful designs, natural colors… have become materials that play an important role in the economy. Technology and aesthetics of the construction industry worldwide. GFRC is applied in construction works in details such as: GFRC facades, GFRC moldings, GFRC column tops and garden and art decoration products. The fibers serve a purpose similar to the reinforcing steel in reinforced concrete, which is placed primarily in tensile stress areas. Because the glass fibers add flexural, tensile and impact strength, Architectural panels made from GFRC are strong, durable, and lightweight. GFRC cladding are finding wide spread use in the restoration and renovation of historic buildings. And are considered by many to be the best solution available for the repair and replacement of terra cotta tiles that are deteriorating under the influence of time and weather.
Where are GFRC Cladding used?
GFRC cladding are widely use as the exterior facade material in the construction or renovation of many types of commercial and institutional buildings. They are available as wall units, window wall units, spandrel, mullion, and column covers. As well as for fascia panels, soffit, para pets, sunscreens, mansard roofs, and interior feature panels.
Each cladding is custom design for the specific application, and their largest dimension can be either vertical or horizontal. Panels 400 square feet and larger are possible, reducing production, shipping, and installation cost.
GFRC cladding is widely used today for both new building construction and for renovations of existing building facades. In renovations applications. GFRC cladding can often be installed directly over the old cladding with minimal superimposed load on the existing structure, and minimal upset to existing tenants and operations.
GFRC cladding is a new building material, which has more advantages than previous traditional building materials. Using GFRC materials brings practical benefits to investors and construction contractors when building works. So what are the advantages of GFRC material? Let’s learn the advantages of GFRC materials through the following article:
Advantages and Disadvantages of GFRC cladding
Light load
GFRC material is 75% lighter than traditional concrete, which reduces the load on the building, reduces transportation costs and is easy to install.
GFRC cladding have high bearing strength
Compressive strength: 50-80 MPa, Bending strength 20-30MPa as well as having a high strength-to-weight ratio. The GFRC components used to construct lightweight panels are non-flammable minerals. In addition, the face coat of concrete protects against fire and acts as a temperature regulator.
Create a variety of shapes
GFRC molded or injection molded easily creates products with diverse shapes, including complex designs such as: folded, bent, wavy. GRC is suitable for complex architectural styles that require high sharpness and meticulous decoration.
GFRC cladding good durability
GFRC does not have surface cracks, even large products, is waterproof, and is not affected by the impact of the environment. This strength is increasingly being applied effectively thanks to the use of low alkaline cement and puzolan admixture.
Beautiful natural colors
GFRC cladding has a beautiful natural color due to the use of natural sand and the spraying process makes the surface layer without air holes or any voids.
High adaptability
GFRC is highly adaptable, suitable for all architectural styles. GFRC products are widely used in facade decoration, architectural details, interior decoration to garden landscape decoration.
Sustainable, eco-friendly
GFRC uses less cement than conventional concrete and significantly recycled materials are use, so GFRC is very sustainable and environmentally friendly. Due to the fiber coating of GFRC, the alkali-resistant fibers act as extra protection. The resulting panels resist rain, moisture, alkali attack, corrosion, or other environmental issues.
The mechanical properties of GFRC cladding make it ideal for various requirements. However, one potential disadvantage for some users is the cost of GFRC. GFRC cladding can be expensive to use when compared to ordinary concrete. Of course, the added cost comes with additional strength and several other benefits, already mentioned in previous sections.
The Basic Uses of GFRC cladding
There are many applications and projects where glass fiber-reinforced concrete is the ideal choice. Some of these applications are:
Facade GFRC: Facade decorative GFRC cladding have good fire resistance and absolute waterproofing. In addition, GRC façade is less affected by weather, retains its original color and minimizes maintenance costs. Application of GRC facade helps the building keep its beauty over time.
Concrete Countertops: GFRC countertops are becoming more and more common today due to their high aesthetic appeal and crack resistance. Color pigments can make countertops match the required color.
Wall cladding: GFRC wall cladding provides a beautiful look while reducing the overall weight. These panels are long-lasting as well as decorative for home and office interiors.
Concrete Dining Tables: Nowadays, it is common to see concrete dining tables in restaurants and houses. The concrete for these dining tables is GFRC due to its lightweight nature and high sheen. In many cases, integrated countertops and dining tables create a beautiful kitchen island design.
Outdoor Furniture: GFRC is resistant to adverse environmental conditions. Therefore, GFRC furniture, such as tables, benches, and chairs, is an excellent choice for outdoor places like parks.
How are GFRC cladding manufactured?
Glass Fiber Reinforced Concrete (GFRC) is made by using the following materials:
Fine Sand: The fine sand should be 0.4 mm to 0.5 mm, and the accepted range is 0.3 mm to 0.6 mm. Finer particles decrease the flowability of concrete, and coarser particles can be deflect after striking the surface during spraying.
Cement: Ordinary Portland cement is acceptable for making glass fiber-reinforced concrete. The weight of cement is usually equal to the weight of the sand used.
Polymer: There are many types of polymer and concrete matrix mixtures, such as Ethylene Vinyl Acetate (EVA), Styrene Butadiene Rubber (SBR), and Acrylic polymer. Acrylic polymer is the preferred choice for glass fiber-reinforced concrete. The weight ratio of polymer to concrete is usually 6 grams of solid polymer per 100 grams of the cementitious mixture.
Water: The water content in the concrete mix is critical, as too much water can ruin the mixture. It is essential to consider the water content of the polymer mixture to determine the overall water content. The ratio of total water to concrete should fall between 0.30 to 0.35.
Admixtures: Manufacturers produce various admixtures to use in GFRC. Common admixtures are silica fumes and superplasticizer.
Glass Fibers: The addition of chopped-up alkali-resistant (AR) glass fibers is the defining factor of glass fiber-reinforced concrete. The amount of glass fiber will vary based on the type of manufacturing method used, as discussed below.
Sand, cement, polymers, water, and admixtures are also common in other types of reinforced concrete. GFRC is unique in terms of materials because of the addition of glass fibers.
There are three manufacturing methods for Glass Fiber Reinforced Concrete Cladding:
Spray – up GFRC
Spray-up GFRC is the conventional way to create precast concrete panels. In this method, the Glass Fiber Reinforced Concrete is spray into a mold by hand.
A concentric chopper spray gun is use to spray long glass fibers into the concrete mix. The mixing occurs in the gun’s nozzle.
On average, this method contains a glass fiber content of about 5%, a higher fiber content than the usual concrete premix. This method requires skilled labor to be successful, and good quality equipment and quality checks of the work in progress.
Vibration Casting
The defining factor of vibration casting is the use of premix concrete. The premix concrete mixture is poured into a mold. Then the mold is vibrated so that the concrete achieves consolidation.
This method is simpler and cheaper than sprayed GFRC. However, the molds in this method should be water tight. Vibration casting should not be use with rock molds.
Hybrid Casting
Hybrid casting is the combination of spray-up and the use of a premix. A specialized spray head using a peristaltic pump is used to spray the concrete.
Hybrid casting introduces the benefits of spray-up GFRC and vibration casting. While sprayed GFRC requires highly skilled labor, hybrid casting is possible with moderate skill.
Due to using a spray instead of vibrations for the premix, the strength of the resultant concrete panel is higher than the vibration casting methods.
Why should use GFRC cladding instead of precast concrete panels?
Weighing up to 80% less than architectural precast. GFRC cladding materially reduces the weight and cost of the foundation, footings, and structural framing needed to support multi-story buildings. This enables the owner to reduce overall construction costs and accelerate schedules without sacrificing the durability or the architectural aesthetic of precast concrete fabrication.
GFRC cladding does not crack due to the process used for making GFRC. Instead of directly pouring a fluid concrete mixture into a mold. GFRC is spray into the mold by special sprayers. Spraying makes the GFRC more adhesive and resistant to cracking in the short or long term.
How much does GFRC cladding cost?
The cost of GFRC depends on many factors, such as:
Whether you want GFRC precast or GFRC premix. Precast GFRC comes in a ready-to-install form matched to your required shape. In the case of GFRC premix, you will need to hire an expert who can use it correctly. Correct proportions and casting methods are crucial, and the tiniest oversight may ruin the final result.
The GFRC manufacturing method. Hybrid, sprayed, or vibration casting? Hybrid is the go-to choice for most people since it offers a good balance between price and strength.
The thickness and area of the GFRC panels.
The cost of GFRC cladding generally comes as a price per square foot for a given thickness of GFRC. For an accurate idea about how much GFRC will cost youper square foot. The Installation cost of GFRC panels will vary based on the average panel size, accessibility to building connection points, building site location and availability and type of cranes required.
MILLI TILES – Don’t let obstacles stop you from creating creative masterpieces
Milli Tiles – The unit that supplies and constructs GFRC cladding for projects. . If you need strong and lightweight concrete, precast GFRC cladding could be the ideal material for your project. You can contact MILLI TILES to learn about different GFRC products and at the same time we also accept GFRC construction for projects. Please contact us today for advice on GFRC cladding products!
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
