GFRC moulds is key to advancing towards a fully automated and digital process for complex geometry GFRC. Existing mould systems are not sufficiently flexible to meet the demands of today’s requirements. Therefore a new method to produce the mould must be developed
Concrete is used in a wide range of applications. Most construction projects utilize concrete, from the walls and roofs of buildings to thick dams to mind-blowing skyscrapers.
Due to the variety of applications, many different forms of concrete have developed. These concrete forms differ vastly in terms of their physical properties, appearance, usability, benefits, and many other factors.
One of the most popular forms of concrete is Glass Fiber Reinforced Concrete (GFRC). It is a significant improvement over traditional concrete and has been steadily replacing it in countless cases. In order to make products easier and faster to produce, the GFRC moulds with different sizes and designs were born. Aim to best meet the production process.
What is Glass Fiber Reinforced Concrete?
GFRC stands for Glass Fiber Reinforced Concrete. This type of fiber-reinforced concrete contains glass fibers. The concrete matrix binds to these glass fibers, and the addition of glass fibers leads to improved reinforcing and mechanical properties of the concrete and higher tensile strength.
GFRC weigh less than traditional concrete panels but are stronger; hence, their popularity when additional reinforcement is necessary. Therefore, using a thinner GFRC panel instead of a bulkier panel with steel reinforcing bars leads to a saving in space.
Development of a new GFRC moulds system
Generating the GFRC mould is key to advancing towards a fully automated and digital process for complex geometry GFRC. Existing mould systems are not sufficiently flexible to meet the demands of today’s requirements. Therefore a new method to produce the mould must be developed. The method described in Henriksen, Lo, & Knack, (Citation press) only addresses the mould systems using premixed thin-walled GFRC. Therefore a variation has been developement that allows the production of complex geometry thin-walled GFRC using the sprayed method while simultaneously allowing an edge-return.
Advantages of manufacturing GFRC materials by moulds
The production of the new GFRC mould is the first stage of the production process for complex geometry GFRC. This method will enable unique complex geometry-shaped foam to be cast with the possibility of an edge-return that can be used as moulds for GFRC panels. The method enables a faster mould production method for GFRC than the current CNC milling solution and enables the re-use of the flexible table to produce many foam moulds.
While the foam mould replicates the surface generated on the flexible table, it does not allow for an edge-return if a GFRC panel was cast directly onto it. In principle it would be possible to use a silicone band to mark the boundary of the panel but when the fibre concrete mix is spray this would only allow for a panel with a constant thickness and not permit an edge-return that protrudes from the back surface of the GFRC panel.
The new GFRC moulds system allows the concrete to cure for 28 days on a more cost-effective foam mould, rather than leaving it on the flexible table to cure. This leaves the flexible table free to be used to produce further moulds rather than remaining unused during the 28-day curing process.
The process for producing the new GFRC moulds has been patent and contributes significantly to the development of a novel fully automated and digital design and manufacturing process for complex geometry thin-walled GFRC. This would allow the production of panels at a lower cost combined with increased production speed and higher finished surface quality.
Disadvantage of GFRC moulds
The limitation of the GFRC moulds is that it is restricted to the size of the flexible table and that the edge-return must be project from the surface. The next steps will be to test the mould with the GFRC cast on the mould. Additional research must to be done to development the mold system to allow for edge-returns that are normal to the surface. And potentially edge-returns with variable angles to the surface.
Classification of GFRC moulds
Typical formwork in GRC production is usually made from plaster, clay, silicon, plastic, foam or wood. These are the components used to create molds when producing GRC materials. Depending on each products requirements, we have different GRC production molds. The following are commonly used GRC production molds:
Wood moulds pattern: usually used for products with few details or that do not require sharp details such as flat wall panels or panels with few decorative details.
Silicone moulds: often used for products with many intricate and sharp decorative details. To create a silicone mold, we first put the ingredients into the mold, then use a spacer to fix the mixture, and then add silicone or rubber. Often silicone formwork is used to produce reliefs or statues.
Moulds manufactured by CNC cutting technology: made from foam or wood or cut from silicone or rubber. Using CNC cutters, this formwork can produce extremely precise flat panels.
GFRC production moulds help save costs because they produce finished architectural products right from the first time. The products GRC creates are very diverse but uniform to every little detail. In addition, for works that need repair, we can rely on damaged parts to produce suitable formwork. Moreover, the formwork can be reused for subsequent projects, or to be reassembled for a larger architectural product.
How do GFRC manufacturers make GFRC materials?
There are three manufacturing methods for Glass Fiber Reinforced Concrete:
Spray-up GFRC
Spray-up GFRC is the conventional way to create precast concrete panels. In this method, the Glass Fiber Reinforced Concrete is spray into a mold by hand.
A concentric chopper spray gun is uses to spray long glass fibers into the concrete mix. The mixing occurs in the gun’s nozzle.
On average, this method contains a glass fiber content of about 5%. A higher fiber content than the usual concrete premix. This method requires skilled labor to be successful, and good quality equipment and quality checks of the work in progress.
Pros: Allows for very high fiber loads using long fibers resulting in greatest possible strength. Cons: Requires expensive, specialized equipment (generally $20,000 or more).
Vibration Casting
The defining factor of vibration casting is the use of premix concrete. The premix concrete mixture is pours into a mold. Then the mold is vibrate so that the concrete achieves consolidation.
This method is simpler and cheaper than sprayed GFRC. However, the molds in this method should be watertight. Vibration casting should not be uses with rock molds.
Pros: Less expensive than spray-up, although a special spray gun and pump is require. Cons: Fiber orientation is more random than when using spray-up and fibers are shorter resulting in less strength.
Hybrid Casting
Hybrid casting is the combination of spray-up and the use of a premix. A specialized spray head using a peristaltic pump is use to spray the concrete.
Hybrid casting introduces the benefits of spray-up GFRC and vibration casting. While sprayed GFRC requires highly skilled labor, hybrid casting is possible with moderate skill.
Due to using a spray instead of vibrations for the premix. The strength of the resultant concrete panel is higher than the vibration casting methods.
Pros: Affordable way to get start. A hopper and air compressor run about 400$ – 500$. Much less than the spray guns used for spray-up or premix. Cons: Since the face coat and backer mix are applies at different times careful attention is need to ensure the mixes have a similar makeup to prevent curling.
Why should GFRC materials be manufacture using GFRC moulds?
GFRC moulds can be use which reduces cost and fabrication time compared to previous production
A face coat without fibers can be spray to avoid visible fibres in the surface of the panels.
Secondary support structure can be integrated in panel to reduce the GFRC material.
The fiber orientation of the GFRC can be control using the sprayed method.
The thickness of the panel can easily be varied dependent on requirements and local reinforcements.
Support anchors can be sprayed into the panel and reinforced locally.
The GFRC panel can be reinforce locally, adding sprayed fibers perpendicular to the tension stress in the material.
MILLI TILES – RECOGNITION OF GFRC MATERIALS FOR BIG, PRESTIGE, QUALITY PROJECTS
The birth of GFRC moulds manufacturers is extremely reasonable. There are now many builders and architects who are aware of the properties of GFRC and use this concrete mix in their structures. If you need strong and lightweight concrete. Precast GFRC could be the ideal material for your project. You can contact MILLI TILES to learn about different GFRC products and at the same time we also accept GFRC construction for projects. Please contact us today for advice on GFRC products!
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR BRICK CONSTRUCTION, DOWNLOAD HERE
Glass fibre concrete panels cladding is well known in the modern construction industry. This is a new building material, trusted by architects in recent design projects. Especially large projects with modern facades. As society develops, the living space of each person is more and more appreciated. Many home owners want to turn their living space into a work of art with many different decorative images. And the GFRC material sample is the perfect choice for your project.
High quality new interior and exterior decoration materials. Glass fibre concrete panels are artistic, durable and environmentally friendly. GFRC wall panels are fibre glass concrete (GFRC) handcraft by skillful hands of skilled craftsmen and architects. This product is capable of creating a gentle, simple and artistic 3D effect. Currently, in Vietnam, this material is still very new and not well known. Join Milli Tiles to learn more about the product below!
What is glass fibre concrete? The properties of glass fibre concrete panels?
Product overview
GFRC stands for Glass Fibre Reinforced Concrete. This type of concrete consists of short glass fibers instead of reinforcement. Is a new building material in Vietnam today. They are also known as glass fibre concrete. A coarse fiber reinforced concrete mixed in a mixture of fine aggregates: cement, clean water, clean sand, polymers, coloring agents and plasticizers. It is concrete that uses alkali resistant glass fibre as reinforcement instead of standard metal reinforcement.
Glass-fibre reinforced concrete is an innovative and lightweight concrete. With the opportunity to cast virtually unlimited shapes, profiles and textures – GFRC can bring your project to life without limitations. It uses alkali-resistant glass fibres as reinforcement instead of the steel used in conventional precast. Uniquely agile, versatile and sustainable, this Glass fibre concrete panels is quickly becoming a choice solution for architects, designers and builders globally.
Who invented GFRC?
Adding reinforcement to concrete to improve its mechanical properties is an old idea. Reinforced concrete was uses to make historical structures like the Colosseum and Pantheon – structures that still stand today. Initially, Type E and Type C glass were add to concrete to improve flexibility. But the experiment failed due to the resulting high alkalinity.
In the 1960s, Europe began experimenting with Zirconium-based glass that could handle an alkali attack. The experiments finally became successful in the 1970s, and it was discover that glass with 17% Zirconium was perfect for the purpose.
The properties of glass fibre concrete panels?
Glass fibre reinforced concrete panels is well known for its high compressive strength-to-weight ratio. This benefit results from the high cement mixture and low water content.
Other benefits are its high flexural strength (bending strength) and high tensile strength. GFRC also has appreciable load-bearing qualities. The direction resistance to load bearing is highly versatile, depending on the orientation of the glass fibres. Additionally, to bring out the high tensile strength of GFRC, it is vital to ensure that the fibers are stiff.
The primary purpose of the fibers is to provide tensile strength in lightweight panels. The addition of acrylic polymer enhances the flexural strength of the GFRC. Under certain conditions. It is more resistant to cracking than standard reinforced concrete.
What is the thickness of the glass fibre concrete panels?
The minimum thickness range of GFRC panels varies between 3/4″ to 1″. If the thickness goes below this limit, there is a chance that the concrete panel may break during transportation or handling.
The minimum thickness possible with GFRC is lower than conventional concrete (1.5″ to 3″). This is an excellent benefit since the thinner GFRC panels provide the same strength as traditional concrete panels.
Advantages and benefits of Glass fibre concrete panels
Glass-fibre reinforced concrete is a truly unique and versatile material that offers a number of benefits over its conventional counterparts. It is strong and lightweight, making it faster and more affordable to install while still offering durability and strength to the point of being almost indestructible.
Some of the key advantages include :
Strong
The unique chemical composition and high dose of glass fibres makes for a high impact material with an impressive strength-to-weight ratio. GFRC has a tensile strength that is three to four times greater than steel-reinforced concrete. GFRC has an undeniable strength and while its relative density is similar to concrete, GFRC panels can be made much thinner. Glass-reinforced concrete can be up to 80% lighter than traditional concrete, meaning greater ease in handling and installation. Not only is it a tough and easy to handle material, but it is more cost-effective thanks to its lighter weight.
Versatile
The combination of strength and flexibility provides virtually unlimited opportunity when creating a lighter, thinner and architecturally complex structure. Without the need of steel or other rigid components, GFRC offers creative possibilities for designs of any size, with intricate details, complexing shapes or smooth curves. There are also a range of finishes available, with a variety of textures, colours and surface details.
Sustainable and energy efficient
The production of glass-fibre reinforced concrete requires a lower consumption of energy and natural raw materials, it’s often produce using recyclable materials. The composite is based on natural earth oxides that are consider to be safe for the environment. It is a sustainable solution that also has a much lower environmental impact than traditional concrete precasts.
Durable and non-combustible
Unlike conventional concrete, GFRC is not at risk of corrosion and is specially formulates for greater protection and wear. The material requires minimal maintenance and can be formulates to offer additional resistance to weather, sound, fire, chemicals and impact.
How is glass fibre reinforced concrete panels manufactured?
GFRC panels comprises a concrete matrix combined with alkali-resistant glass fibres. This blend of glass fibres and concrete is what gives this unique compound its lead-bearing strength and flexibility. There are two methods for casting commercial GFRC: spray up and premix.
Spray up
Using a specialised spray gun, the fluid concrete mixture is sprayed into a mould. The spray gun has an integrated fibre chopper to continuously feed glass fibres into the concrete slurry. This method allows for a high fibre load to produce the strongest possible result and is typically used in large scale projects.
Premix
The chopped glass fibres are incorporated into a concrete slurry during the mixing and preparation process. This slurry is then poured into moulds or sprayed. This method results in slightly less strength due to the randomness of the fibres, however, it is more cost effective than the latter.
The finishes of GFRC are equally diverse as it can be stained, coloured, left natural or smoothed over for a flawless finish. Often glass-fibre reinforced concrete is used for architectural panels and cladding; cast in multiple, thin layers the surface finish can be sandblasted, acid etched or polished with various coloured cements and pigments available.
Uses and applications of Glass fibre reinforced concrete panels
Because of its strength and composition, glass fibre reinforced concrete panels presents designers and builders with a material with which to create the most ambitious designs. With the ability to be cast and finished in virtually unlimited styles and shapes, GFRC can be use to replicate traditional, historic features or modern, futuristic designs.
Adapted to suit any project, GFRC panels has a range of uses and applications. Commercially, it is often uses in exterior building facade panels as an architectural concrete. It is moulde into thin, lightweight panels with the opportunity for more creative freedom than conventional concrete.
Glass fibre reinforced concrete is incredibly versatile thanks to its strength, weight and design. It’s a cutting- edge building solution and has been uses for commercial offices, retail shopping centres, cultural buildings and churches, complex roofing and facade elements, noise walls, education facilities, government buildings and more.
GFRC has been use in Australia and countries around the world for 40 years for a wide range of applications including building facades, arches, tunnels, pits, monuments, sound barriers, planters and furniture. We have provided GFRC solutions for shopping centres, cultural buildings, education facilities, railway stations and government buildings.
Our GFRC capabilities include:
Heritage restoration and reproduction works
Unique architectural facades
Complex roofing, cladding, ceiling and facade elements
GFRC material is a lightweight alternative to concrete that offers savings on structure design weight and can be use for three-dimensional and multi-coloured elements.
GFRC panels is incredibly versatile and has a large number of use cases due to its strength, weight, and design. The most commonplace you will see this material is in the construction industry. It’s use in very demanding cases such as architectural cladding that’s hanging several stories above sidewalks or even more for aesthetics such as interior furniture pieces like GFRC coffee tables.
Glass fibre concrete panels installation details
Glass fibre concrete panels has become more and more popular choice as an architectural finish material. People consider Glass fibre reinforced concrete cladding as a relatively new type of construction material. Although, the construction industry has been using it for over 50 years it’s only getting more attention in the 21st century. GFRC cladding is very versatile and that is why it’s gaining popularity among architects and specifiers. Due to its high elastic properties designers use GFRC cladding in solutions where resistance to live loads is necessary.
GFRC cladding systems require high quality standards in manufacture and meticulous record keeping. If you use glass fibre reinforced concrete cladding or panels in your projects it is important to employ subcontractor or installation crew with GFRC cladding experience.
How to install cladding glass fibre concrete panels?
It’s not easy to answer such question in a short way. Every project is different and every design is different as well. However, there are some common parts which you can apply to various GFRC cladding projects.
Before you start with any installation be sure that your design is verified against compliance with the project specification and architects requirements. It is not enough just to get design acceptance. You should also make sure that you can meet all the testing criteria. What is more, it is crucial to check how easy or how complicated it is to build GFRC cladding according to the design. For such an activity you can build a mock-up or a prototype.
MILLI TILES – Distributor and contractor of quality and reputable Glass fiber concrete panels for projects
An expert in the field of materials technology. We have the ability to customize materials to meet customer needs very quickly. An experienced design team is ready to adapt your ideas and accompany your projects. Above are the shares of Milli Tiles on the topic of Glass fiber concrete panels that many people are interested in today. If you need advice on the Glass fiber concrete panels model suitable for your project, do not hesitate to contact us for support today or the information below.
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
As society becomes more and more modern, the living space of each person is more and more appreciated. Many home owners want to turn their living space into a work of art with many different decorative images. Therefore, the GFRC manufacturers is the most necessary and urgent need today. In order to meet the demand for new materials for the construction industry, more and more GFRC manufacturers were born. So what is GFRC material? Why should GFRC materials be used in interior and exterior architecture?
General introduction about GFRC manufacturers are providing
What is GFRC material?
GFRC is the name of the line of fiberglass reinforced concrete materials. GFRC materials are use to make interior and exterior architectural decorative products such as wall panels, door frames and arches, pillar panels, balcony panels, roof moldings, sonnets, corners. walls, railings, handrails, roof walls, domes, flower pots, monuments and decorative art relief panels, …
Glass fiber reinforced concrete (GFRC) is a composite material, the base is portland cement and mineral additives & polymer additives reinforced by alkali resistant glass fibers randomly distributed in the material mass. GFRC is a special type of concrete that uses fiberglass for reinforcement instead of steel. Thanks to superior properties compared to conventional concrete such as high mechanical strength and glass fibers that do not rust like steel, GFRC products are usually thin hollow castings, with thicknesses from 12mm to 20mm.
History of GFRC manufacturers
GFRC fiber reinforced concrete was development in Russia from the 1940s and until the 1970s was widely used all over the world. Today, with the growing technology of materials and additives, GFRC manufacturers have launched beautiful, durable GFRC concrete. These products show more and more advantages in modern architectural works.
For precast concrete products, GFRC concrete accounts for a large proportion and has many advantages. Products manufactured by fiber concrete technology have fast production time. To obtain a concrete product with the same strength and physical and mechanical properties, fiber reinforced concrete can reduce up to 75% in weight compared to conventional concrete. In addition, fiber reinforced concrete can also reduce the thickness of 1/2 of the traditional concrete block to achieve the same strength. The lighter weight of fiber-reinforced concrete results in significantly reduced transportation and installation costs.
In addition, GFRC concrete is also resistant to corrosion (because no reinforcement is uses) and has a longer service life. We can fabricate GFRC concrete products with flexural strengths up to 4000 psi. Fiber-reinforced concrete is easy to fabricate products with complex shapes without affecting the structure and surface finish.
In Vietnam, with the orientation of converting construction materials towards environmentally friendly, GFRC concrete has a lot of potential for application and development. With many outstanding advantages, MILLI decorative concrete panel is gradually asserting its position in the market. As an expert in the field of materials technology, MILLI products are of high quality. We have the ability to customize materials to meet customer needs very quickly. An experienced design team is ready to adapt your ideas and accompany your projects. Please contact us to answer any questions about GFRC Glass Fiber Reinforced Concrete.
The physical properties of the product are concluded by the GFRC manufacturers
Glass fiber reinforced concrete (GFRC) is well known for its high compressive strength-to-weight ratio. This benefit results from the high cement mixture and low water content.
Other benefits are its high flexural strength (bending strength) and high tensile strength.
GFRC manufacturers have released products GFRC has appreciable load-bearing qualities. The direction resistance to load bearing is highly versatile, depending on the orientation of the glass fibers. Additionally, to bring out the high tensile strength of GFRC, it is vital to ensure that the fibers are stiff.
The primary purpose of the fibers is to provide tensile strength in lightweight panels. The addition of acrylic polymer enhances the flexural strength of the GFRC.
Benefits of products created by GFRC manufacturers
GFRC manufacturers bring to the construction industry products made from GFRC with the following qualities:
Light weight
Compared with conventional concrete products because in the structure of GFRC does not include iron, steel, only includes clean sand, glass fiber, cement, on the other hand, due to its high mechanical strength, products made of GFRC are often uses. The hollow casting is thin and divided into many modules, so construction work becomes easier with each module mounted by brackets and screws. Compared with other traditional materials for interior and exterior decoration products (concrete, ceramics, etc.), the use of GFRC products is not a burden on the building, reducing the frame structure and reinforcement. Foundation. The shortened construction period helps to reduce costs, save manpower, and quickly finish construction and put into operation.
Nice and new model
With the molding method of injection or injection molding, it is easy to create products made of GFRC materials with beautiful patterns, large sizes, complex shapes, and rich colors at will.
Durable
GFRC has high mechanical strength, Mark = 400 – 800 and especially flexural and tensile strength is higher than conventional concrete. GFRC is not prone to fracture (plasticity) in changing weather conditions, easily overcomes earthquakes, wind storms, as well as fire and water resistance. For projects near the sea such as resort, GFRC hotel is the ideal choice. GFRC has outstanding sound insulation, UV resistance, fire resistance, moisture resistance and acid resistance. Durable GFRC should reduce maintenance, repair and reinforcement costs for investors. GFRC and reinforced concrete have been tested by accelerated aging tests in the laboratory and installed under real-life conditions. The service life of GFRC is on par with precast concrete. In many environments, such as when exposed to spray salts or high humidity, GFRC have a longer life, because the fiberglass reinforcement does not corrode.
GFRC manufacturers produce environmentally friendly products
GFRC products are sunburnt products, harmless to the environment, can be reused. Currently, it is a product to replace traditional baked products that cause the greenhouse effect. GFRC is one of a number of versatile, high-performance building materials based on portland cement reinforced with a special alkali resistant glass fiber. GFRC materials can meet all requirements and conditions. The birth and development of GFRC materials has made positive and important contributions to the economy. With these properties, they are consider as a solution to the questions posed for the environment and especially for a sustainable building.
GFRC manufacturers make products without defects
Spraying is a critical part of GFRC manufacturing. Due to the spraying action, defects such as voids or cracks do not appear on the concrete surface, unlike normal concrete. Spraying also enhances the finish of the final concrete countertops or panels.
Fire Resistant
The GFRC components used to construct lightweight panels are non-flammable minerals. In addition, the face coat of concrete protects against fire and acts as a temperature regulator.
Does Glass Fiber Reinforced Concrete Have Any Disadvantages?
The mechanical properties of GFRC make it ideal for various requirements. However, one potential disadvantage for some users is the cost of GFRC. GFRC can be expensive to use when compared to ordinary concrete. Of course, the added cost comes with additional strength and several other benefits, already mentioned in previous sections.
Fine Sand: The fine sand should be 0.4 mm to 0.5 mm, and the accepted range is 0.3 mm to 0.6 mm. Finer particles decrease the flowability of concrete, and coarser particles can be deflecting after striking the surface during spraying.
Cement: Ordinary Portland cement is acceptable for making glass fiber-reinforced concrete. The weight of cement is usually equal to the weight of the sand used.
Polymer: There are many types of polymer and concrete matrix mixtures, such as Ethylene Vinyl Acetate (EVA), Styrene Butadiene Rubber (SBR), and Acrylic polymer. Acrylic polymer is the preferred choice for glass fiber-reinforced concrete. The weight ratio of polymer to concrete is usually 6 grams of solid polymer per 100 grams of the cementitious mixture.
Water: The water content in the concrete mix is critical, as too much water can ruin the mixture. It is essential to consider the water content of the polymer mixture to determine the overall water content. The ratio of total water to concrete should fall between 0.30 to 0.35.
Admixtures: Manufacturers produce various admixtures to use in GFRC. Common admixtures are silica fumes and superplasticizer. Glass Fibers: The addition of chopped-up alkali-resistant (AR) glass fibers is the defining factor of glass fiber-reinforced concrete. The amount of glass fiber will vary based on the type of manufacturing method used, as discussed below.
Sand, cement, polymers, water, and admixtures are also common in other types of reinforced concrete. GFRC is unique in terms of materials because of the addition of glass fibers.
There are three manufacturing methods for Glass Fiber Reinforced Concrete:
Spray-up GFRC
Spray-up GFRC is the conventional way to create precast concrete panels. In this method, the Glass Fiber Reinforced Concrete is sprayed into a mold by hand.
A concentric chopper spray gun is used to spray long glass fibers into the concrete mix. The mixing occurs in the gun’s nozzle.
On average, this method contains a glass fiber content of about 5%, a higher fiber content than the usual concrete premix. This method requires skilled labor to be successful, and good quality equipment and quality checks of the work in progress.
Vibration Casting
The defining factor of vibration casting is the use of premix concrete. The premix concrete mixture is poured into a mold. Then the mold is vibrated so that the concrete achieves consolidation.
This method is simpler and cheaper than sprayed GFRC. However, the molds in this method should be watertight. Vibration casting should not be used with rock molds.
Hybrid Casting
Hybrid casting is the combination of spray-up and the use of a premix. A specialized spray head using a peristaltic pump is use to spray the concrete.
Hybrid casting introduces the benefits of spray-up GFRC and vibration casting. While sprayed GFRC requires highly skilled labor, hybrid casting is possible with moderate skill.
Due to using a spray instead of vibrations for the premix, the strength of the resultant concrete panel is higher than the vibration casting methods.
What are the Basic Uses of GFRC?
There are many applications and projects where glass fiber-reinforced concrete is the ideal choice. Some of these applications are:
Concrete Countertops
GFRC countertops are becoming more and more common today due to their high aesthetic appeal and crack resistance. Color pigments can make countertops match the required color.
GFRC Wall Panels
GFRC wall panels provide a beautiful look while reducing the overall weight. These panels are long-lasting as well as decorative for home and office interiors.
Concrete Dining Tables
Nowadays, it is common to see concrete dining tables in restaurants and houses. The concrete for these dining tables is GFRC due to its lightweight nature and high sheen. In many cases, integrated countertops and dining tables create a beautiful kitchen island design.
Fireplace Surrounds
Due to the flame-resistant nature of GFRC, these panels are ideal for fireplace surrounds to create an attractive interior design. GFRC components are also well-suited for creating fireplace hearths and mantles.
Outdoor Furniture
GFRC is resistant to adverse environmental conditions. Therefore, GFRC furniture, such as tables, benches, and chairs, is an excellent choice for outdoor places like parks.
MILLI TILES – Prestigious, top quality GFRC supplier and construction unit
The addition of fiberglass to conventional Portland cement is an innovation that takes time and research to get right, but the time is worth it. Fiberglass enhances the properties of Portland cement more than anything else, making the concrete lighter than before.
The birth of GFRC manufacturers is extremely reasonable. There are now many builders and architects who are aware of the properties of GFRC and use this concrete mix in their structures. If you need strong and lightweight concrete, precast GFRC could be the ideal material for your project. You can contact MILLI TILES to learn about different GFRC products and at the same time we also accept GFRC construction for projects. Please contact us today for advice on GFRC products!
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
3D Wall Tiles has become a popular trend that is revolutionizing the design of bathrooms, kitchens. And other living spaces within homes. Whether you are looking to add some dimension and texture to your bathroom. Create a statement feature wall in your living room or kitchen, or simply add some visual interest to a blank wall. 3D tiles are an excellent choice. In this article, we will explore some of the latest trends and ideas for using 3D Wall Tiles to transform your home. And show you how to create a space that you will love to live in.
The future of home décor is going to be three-dimensional, from holograms to 3D printing and finishes like wall tiles. The future is here, however, as far as 3D wall tiles are concerned.
What are 3D Wall Tiles?
To begin, it is important to clarify what we mean by the term “3D wall tiles”. Simply put, it refers to any tiles that are not strictly flat. In other words, tiles that have a texture, a surface relief or have depth to them.
With recent technological innovations, the possibilities of 3D tiles have increased exponentially. Nevertheless, 3D wall tiles have been around for a long time, since the beginnings of decorative tiles manufacturing.
Through this article, we will be examining wall tiles with this physical characteristic, rather than a visual 3D effect. MILLI TILES 3D wall tiles are designed to convey a sense of surface uniformity, minimizing the impact of joints.
Classification of 3D wall tiles
No one wants to live in a cookie-cutter home, and with so many decorative options nowadays, there’s no reason for doing so. With this product, the possibilities are limitless, not only for putting an individual stamp on your home. But also, to create bespoke artwork that is also highly practical.
3D wall tiles come in a variety of materials including ceramic, glass, metal, and natural stone, allowing you to choose the material that suits your style and budget. Below we will outline the unique features of each of these materials and provide examples to facilitate a better comprehension of their characteristics. This will assist in making informed decisions when purchasing them.
Ceramic Tiles
Ceramics are the optimum cladding material for humid environments and are hard-wearing enough to be used on the exterior of buildings. Therefore, the use of 3D wall tiles in bathrooms and kitchens is recommended for several reasons. Based on the choice value for money and performance, 3D ceramic wall tiles are hard to beat. The addition of an extra dimension adds to the visual appeal of a feature wall or can transform a humdrum space into something special.
Stone fake Tiles
This 3D stone fake tile recreates a natural organic quality for an external terrace furnished as a living space. The pattern features long strips of sandstone-coloured textured tiles that look like they could have been found in nature. The effect is heightened by using a similar coloured, but smooth floor paving. Traditionally, the kitchen, toilet or hearth would have been the area where 3D stone cladding was featured. Now with laser-cut stone and sintered options, the panorama of stone finishes has radically improved. Those qualities of stone that have made it a favourite since we first started inhabiting dwellings are more available and affordable than ever.
Metal wall tiles
Metal represents the most recent innovation in 3D wall tiles. The properties of metal can be used to great effect in both humid and non-humid spaces. 3D tile patterns on different planes catch the light and reflect it back in unexpected ways. These textured metal tiles can work as murals or simply provide a decorative backdrop.
Geometric 3d bricks
Tiles has a deep textured pattern that is both tactile and visually powerful. The rose-gold and copper colour tones are all slightly different because of the angular surface treatment of the 3D tiles. The hexagonal geometry becomes almost organic through the addition of a third dimension. Product makes a perfect accent wall in a kitchen or feature wall in a living room.
Advantages and disadvantages of 3d wall tiles
Prevents growth of Germs and Moulds
The hard surface of 3D wall tiles makes them impenetrable. Which means they are resistant to water and moisture, due to which product are less prone to germs and moulds. It makes tiles best for wet areas like the kitchen and bathroom. Product require minimal maintenance and provide a germ-free and hygienic environment which is much needed for a kitchen. You can now select an array of Germ-Free Tiles which kills 99.9%bacteria causing germs upon contact and works most efficiently between mopping cycles.
Durability
Product are hard on the surface and get high rigidity ratings and it makes them the best amongst others for kitchen designs. 3D wall tiles are invulnerable to moisture, stay in, scratch, and crack resistant. And provide an added layer of protection against damages which makes them a durable and great choice for residential or commercial kitchen designs. Have you explored a range of Forever Tiles by Milli Tiles? They are scratch resistant and let you move cylinders and other kitchen equipment on the floor without any scratches.
Easy to Clean and Maintain
3D wall tiles are much easier to maintain than other tiling options. The harder and surface of tiles makes them easier to maintain for a longer period. Regular mopping with an ordinary cleanser is needed for tiles. Occasional usage of hard cleansers will help to remove any hard stains and restore the original look of the tiles.
3D wall tiles Water-Resistant
Its provide an added protective layer that will make it dense and prevent damages due to water and stains. 3D wall tiles are also resistant to high humidity environments. These attributes make tiles perfect for wet and humid areas, such as bathrooms and kitchens.
Wide Range of Styles
3D tiles come in a vast array of colours, sizes, textures and styles. With the infinite options of product for kitchen decor. You may craft your style, be it contemporary or traditional.
Anti-Skid has got you Covered
Some matte finish 3D tiles also come with anti-skid properties. However, they are mostly safe and don’t let you slip or skid. These can avoid some unforeseen accidents and last as long as a marble floor without causing unnecessary stains on the floor.
Product offer all these advantages, but along with all these benefits, there come some drawbacks too. Therefore, it is important to know the disadvantages and carefully consider them before choosing tile installation for the kitchen area revamping project.
The disadvantages of 3D Wall Tiles are:
Its are comparatively heavy, which means that it is not an appropriate or viable choice for upper story fixings. Upper story installation of tiles requires a qualified professional to check the integrity of the construction to ensure that you are not putting extra stress on construction which makes it a costly affair.
Everything has its pros and cons. You have to decide if the advantage outweighs its disadvantages or not for your specific requirements. With all this knowledge, now you can make an informed decision if 3D tiles is the best wall or floor tile material for your particular situation or not.
3D texture tiles for the home
3D wall tiles are a perfect way to decorate walls in spaces that are not normally tiled in UK homes. Whatever the material, stone, glass, metal or ceramic, these tiles draw the line between decorative, artistic and practical. Unlike typical 2D bricks or flat tiles, 3D tiles reach us, it grabs our attention. We can rediscover and enjoy our indoor spaces more vibrant. The movement and dynamism of sculptures are reinterpreted in MILLI TILES 3D wall tiles. Ideas for walls in bathrooms, kitchens, bars, and commercial spaces.
3D Bathroom Tiles
3D wall tiles are specifically recommended for bathrooms. Why? Because of their sensual and visually appealing qualities. Not to mention the range of options that allow each home owner to create a unique and bespoke bathroom.
The bathroom is the most personal of all the spaces in our homes and deserves a little more TLC. Just like water itself, the sensation of being within the bathroom is connect with our senses. Tactile, acoustic, visual and olfactory sensations form part of its enjoyment.
Add 3D wall tiles through any of the following ways for maximum effect:
The area behind the Wash Hand Basin. Cover the entire wall for maximum effect. Ceramic and glass 3D tiles will provide the optimum results.
The shower enclosure or bath surround can be made more of a feature with 3D wall tiles. This works particularly well for showers and baths as a focal point in the bathroom.
The entire bathroom can be tiled with a more subtle 3D wall tile. We recommend a more abstract, sober relief or texture that contrasts with the sanitary ware fittings. This approach is successful in smaller bathroom spaces that lack character.
3D Tiles for Kitchens
Với những tiến bộ gần đây trong sản xuất, khả năng tùy chỉnh nhà bếp bằng cách sử dụng gạch ốp tường 3D là vô hạn. Không chỉ cho backsplash mà còn cho những bức tường có thể không được hoàn thiện bằng gạch. Việc bổ sung một bức tường kết cấu trong nhà bếp có thể giúp tổ chức không gian. Và trong một số trường hợp, giúp cải thiện chức năng của không gian bếp.
The following ideas will provide some inspiration for 3D wall tiles in the kitchen:
Make a feature of the kitchen backsplash using 3D wall tiles. We recommend either glass or ceramic for the backsplash for easier cleaning and maintenance reasons.
Use 3D wall tiles to create a feature wall to help define a dining area within the kitchen. Stone or metal are ideal materials. They have a gravitas and sophisticated aesthetic that will make any set of table and chairs stand out.
Finish the entire kitchen with 3D wall tiles for a statement designer look. This approach is best suited to a more sober and less-decorative tile.
3D Wall Tiles for Other Areas of the Home
3D wall cladding is not just a good idea for bathrooms and kitchens. With their sculptural qualities and innovative aesthetic 3D wall tiles can add visual impact to other areas around the home, even the bedroom.
The following examples and tile recommendations will inspire a whole new dimension to your home:
The entrance hall can benefit from the aesthetic and robust qualities of stone 3D tiles. We recommend something hard-wearing and easily maintained that can withstand heavier traffic.
Dining rooms exist to make a good impression and set a scene. Nothing is more sophisticated than glass or metal for creating a bespoke feature wall to frame a table and chairs.
Combine a subtle 3D wall tile with a dramatic fireplace and mantle cladding treatment in the living room. Instead of paint or wallpaper, the entire room can be finish in 3d tile.
As a head board, a low-relief textured tile can create a focal point within a bedroom. This is a very modern but equally practical solution with a surface that is hygienic, hyper-allergenic and can be maintain easily.
Is the price of 3D wall tiles expensive?
In fact, this line of tiles costs over fifty dollars. But for this price, it is completely worth the aesthetic value that it brings. Because decorative cement 3D brick models have higher aesthetic value. And has a large size, so it will be more expensive than other bricks. For this price 3D cement brick is completely worth the aesthetic value. At the same time, it saves time on construction and repair. Therefore, using 3D bricks is a wise choice.
Depending on the purpose of use and the economic conditions of the family, you can choose the price and design the appropriate decorative 3D brick. Note, the most expensive product is not necessarily the best product, so be a smart consumer to make reasonable choices. If you need advice, contact us today – Milli Tiles will always be with you on the road to building your dream home.
Milli Tiles – The address for the production and distribution of prestigious and high quality 3D wall tiles
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
GFRC panels stands for Glass Fibre Reinforced Concrete panels. The product is a new kind of building material. The main component is concrete consisting of short glass fibers instead of reinforcement.
GFRC panels are high quality new interior and exterior decoration materials. GFRC panels are fiberglass concrete (GFRC). Also known by various names such as Composite Ciment Verre. As a mixture of cement, refined aggregates, water, chemical additives and alkali-resistant glass fibers have been used quite commonly. Handcrafted by skilled hands of skilled craftsmen and architects. This product is capable of creating gentle, simple and artistic 3D effects….In particular, this is an environmentally friendly material. The energy consumption is much lower than other natural raw materials on the market.
So what is GFRC material? What are the advantages and disadvantages of GFRC sheets when applied in construction projects? MILLI TILES introduces to customers information about GFRC – Glass fiber reinforced concrete. A new type of building material is developing in Vietnam and the world today.
New construction materials summary- GFRC panels
GFRC is a new building material. Manufactured by injection molding and machine injection from a mixture of fine aggregates: cement, clean sand, clean water, alkali resistant fiberglass and plasticizers. Decorative GFRC panels have high durability. Diverse shapes, beautiful designs, natural colors. Has become a material that plays an important role in the economy, technology and aesthetics of the construction industry around the world.
GFRC was born in 1940 in the Soviet Union and was widely known around the world in the late 60s of the twentieth century. Over 70 years of construction and development. GFRC is growing stronger and being applied to famous projects in many countries. On the other hand, GFRC is also used in house construction. Bridges and roads and other civil construction fields.
In Vietnam, GRC was known in the late twentieth century. Currently, products such as decorative GFRC panels are available and enhance the aesthetic value of the construction industry. Through the introductory information about GFRC materials. You have somewhat understood the characteristics, properties and production techniques of this material.
What are GFRC panels?
GFRC panels are elements of GFRC in a designed shape that can be fix onto the substructure. For example these can be square, rectangular, trapezoidal or round. The size and shape is defined by the design of each particular project. GFRC panels can create standalone cladding or can be a part of united facade or a combined system.
GFRC panel sizes
There are no standard GFRC panel sizes.
We manufactured GFRC panels in smaller dimension. For example, 650x1350mm. Also, we produced panels which were 2500x1500mm. Some of the panels reached even 7m in length.
From the GFRC manufacturer point of view. This is the main advantage of the product. We do not stock any GFRC panels. Each GRC element is manufacture according to custom requirements. Of course some of the fixing systems can be transferred from one project to another.
The properties
GFRC panels is characterised by high resistance to live and dynamic loads. It is much more flexible than standard reinforced concrete. In certain conditions it is more resistant to cracks when compares to standard reinforced concrete.
How is glass fibre important to the quality process and manufacturing of GFRC panels?
For high quality GFRC concrete you need to make sure your glass fibre is also of great standard. We used glass fibres with high zirconia content. This amount ranged between 16-19%. Zirconia helps glass fibres to be alkali and acid resistant. Usually this type of glass fibre includes marking ARG – alkali resistant glass fibre. Part of quality process was to source the suppliers and dealers who certified zirconia content in their glass fibre.
Other properties of glass fibres which we inspected were:
Young’s modulus of elasticity
Strand tensile strength
Filament diameter
Advantages and Disadvantages of GFRC decorative panels
Advantages
High bearing strength
The special feature of GFRC material is that it contains alkali resistant glass fibers and plasticizers mixed in the cement mortar. This helps the product to have higher bending and tensile strength than ordinary concrete. Decorative GFRC panels can with stand large forces and can be bent. Folding, wavy… are often uses on the facades of buildings.
GFRC products are thinner, lighter than concrete
Decorative GFRC panels can form products that are thinner, lighter than concrete. Without causing cracks, surface peeling. The product is often applies in the details of the facade of the building. And unique architectural details such as moldings, column tops and decorative details. The lightweight advantage of GFRC also helps to reduce the load on the building. Even large products.
GFRC panels are highly artistic
Because it is manufacturing by injection molding and molding. Therefore, the products created have high aesthetic value. The shape of the products is strictly control. The pattern details are uniform, not like hand casting. It depends on the skill of the craftsman to create the products and may still be inconsistent.
Can be shape in a variety of ways
They have a variety of shapes because the product is molde. Beautiful design, large and small size depending on each project. In addition, GFRC materials are easily former into many complex shapes. With curved, wavy, and folded surfaces. That traditional building materials cannot meet.
Materials with beautiful, natural colors
Each decorative GFRC panel is manufacturing from a pre-mixed concrete mix. Using natural sand grains, the color is very beautiful. Sharp like natural stone. Each different product can be color coordinate according to the wishes of the investor and each specific project.
Durable
GFRC products are finish products that have been waterproof. Acid washing and surface treatment before being put into use at the construction site should have very high durability. Using GFRC products helps the building to have good waterproofing and fire resistance. The surface is not affect by the weather environment. Keep the original color and minimize the maintenance costs. Decorative GFRC paneling contains alkali resistant fiberglass. Helps the product withstand the impact of salt, not corrode in the environment near the sea. Therefore, GFRC is suitable for projects such as resorts, hotels, restaurants, breakwaters, island projects.
Environmentally friendly
This product is an sunburnt material with a large proportion of ingredients originating in Vietnam. Particularly glass fiber and some additives are importance. This helps decorative GFRC panels meet the requirements of green standards for the project. Can replace other products and completely non-toxic to the environment.
Disadvantages
The mechanical properties of GFRC make it ideal for various requirements. However, one potential disadvantage for some users is the cost of GFRC.
GFRC panels can be expensive to use when compared to ordinary concrete. Of course, the added cost comes with additional strength and several other benefits. Already mentioned in previous sections.
Application of GFRC panels in modern building architecture
After learning the introductory information about decorative GFRC panels and the outstanding advantages of this material. We see that this is a material that is well applies to the construction industry today. So how is GFRC material applied in the construction industry in the world and in Vietnam?
In today’s countries, this material plays an important role in decoration and interior materials. Especially in areas with harsh climates. The weather often changes. Decorative GFRC cladding can survive and avoid any external influences. Materials always maintain sustainable aesthetics and features. The following are design ideas that have been create by construction units and architects from GFRC:
Works with high decorative application of GFRC panels:
Concrete countertops, white fiber-reinforced kitchen island: Investors and customers always prefer pure white on the countertop. After using GFRC sheet, it helps to reduce the weight of the tabletop, while creating durability. Especially the pure white color that the aesthetic requirements put forth.
Garden interior and exterior decoration: Because it can be molded into any shape. So GFRC panels are suitable for decorating every corner of the garden, aquarium, house wall, … anywhere there is light. Especially it can withstand harsh weather and is a material with high fire resistance.
GFRC is applied at construction sites in details such as: GFRC facades, GFRC moldings. GFRC column head and garden decoration products, fine art.
Decorative GFRC panels offer freedom. Creativity and natural harmony for architecture. The diversity of this material creates space for personal realization. And unique of each project without any boundaries and limitations. GFRC facade panels can be in flat panel form. Or shaped details – linings, shutters, squares, corners, shutters, etc. The fiberglass reinforced concrete details are manufacture according to the customer’s size requirements.
Production methods of GFRC panels
There are three methods to produce Glass Fibre Reinforced Concrete: Spray-up, Vibration casting and Hybrid Casting.
Spray-up GFRC
Spray-up GFRC is the conventional way to create precast concrete panels. In this method, the Glass Fiber Reinforced Concrete is spray into a mold by hand. A concentric chopper spray gun is used to spray long glass fibers into the concrete mix. The mixing occurs in the gun’s nozzle. On average, this method contains a glass fiber content of about 5%, a higher fiber content than the usual concrete premix. This method requires skilled labor to be successful, and good quality equipment and quality checks of the work in progress.
Vibration Casting
The defining factor of vibration casting is the use of premix concrete. The premix concrete mixture is poured into a mold. Then the mold is vibrat so that the concrete achieves consolidation. This method is simpler and cheaper than sprayed GFRC. However, the molds in this method should be watertight. Vibration casting should not be used with rock molds.
Hybrid Casting
Hybrid casting is the combination of spray-up and the use of a premix. A specialized spray head using a peristaltic pump is used to spray the concrete. Hybrid casting introduces the benefits of spray-up GFRC and vibration casting. While sprayed GFRC requires highly skilled labor, hybrid casting is possible with moderate skill. Due to using a spray instead of vibrations for the premix, the strength of the resultant concrete panel is higher than the vibration casting methods.
How Much Does GFRC panels Cost?
The cost of GFRC depends on many factors, such as:
Whether you want GFRC precast or GFRC premix. Precast GFRC comes in a ready-to-install form matched to your required shape. In the case of GFRC premix, you will need to hire an expert who can use it correctly. Correct proportions and casting methods are crucial, and the tiniest oversight may ruin the final result.
The GFRC manufacturing method. Hybrid, sprayed, or vibration casting? Hybrid is the go-to choice for most people since it offers a good balance between price and strength.
The thickness and area of the GFRC panels.
The cost of GFRC panels generally comes as a price per square foot for a given thickness of GFRC. For an accurate idea about how much GFRC will cost youper square foot, you can read our detailed guide on GFRC pricing. GFRC panels can cost from around £100 up to even £500 or more. The higher the quality and performance requirements the more expensive they are.
An expert in the field of materials technology. Milli Tiles products are of high quality. We have the ability to customize materials to meet customer needs very quickly. An experienced design team is ready to adapt your ideas and accompany your projects. We are honored and look forward to helping you create the most perfect works. Make your wish come true. Please contact us to answer any questions about Glass Fiber Reinforced Concrete GFRC panels need advice.
Milli Tiles – The unit that supplies and constructs GFRC panels for projects
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
Glass Fibre Reinforced Concrete is a new construction material. Trusted by Architects and Investors in large design projects.
As society becomes more and more modern, the living space of each person is more and more important. Many home owners want to turn their living space into a work of art with many different decorative images. And the GFRC material sample is the perfect choice for you. It is environmentally friendly, excellent for reproduction and renovation.
What is Glass Fibre Reinforced Concrete?
Glass fibre reinforced concrete (GFRC) is a type of fibre-reinforced concrete. The product is also known as glass fibre reinforced concrete or GRC in British English. Glass fibre concretes are mainly used in exterior building facade panels and as architectural precast concrete. Somewhat similar materials are fibre cement siding and cement boards.
The popularity of glass-fibre reinforced concrete (GFRC) has grown in the past few years as more and more people discover its versatility. Strength and relative ease of manufacture. GFRC makes it possible to create stronger and lighter elements and complex 3D pieces easily.
Advantages and Disadvantages of this material
Advantages
There are lots of good reasons to use GFRC for thin sections of concrete:
Lighter weight: Glass fibre reinforced concrete (GFRC) can be cast in thinner sections and is therefore as much as 75% lighter than similar pieces cast with traditional concrete. An artificial rock made with GFRC will weigh a small fraction of what a real rock of similar proportions would weigh, allowing for lighter foundations and reduced shipping cost.
High strength: GFRC can have flexural strength as high as 4000 psi. And it has a very high strength-to-weight ratio.
Reinforcement: Since GFRC is reinforce internally, there is no need for other kinds of reinforcement. Which can be difficult to place into complex shapes.
Consolidation: For sprayed GFRC, no vibration is need. For poured, GFRC, vibration or rollers are easy to use to achieve consolidation.
Equipment: Expensive equipment is not need for poured or vibrated GFRC with a face coat.
Durability: There’s never a durability issue. Water can’t get in-there are no cracks-and that’s a durable material. GFRC will outlast precast concrete, cast stone, even some natural stone. Durability has been increas through the use of low alkaline cements and pozzolans.
Sustainable: Because it uses less cement than equivalent concrete. And also often uses significant quantities of recycled materials (as a pozzolan), GFRC qualifies as sustainable.
Disadvantages of Glass fibre reinforced concrete (GFRC)
Besides the outstanding advantages, they also have some disadvantages such as:
Cost: GFRC as a material, however, is much more expensive than conventional concrete on a pound-for-pound basis. But since the cross sections can be so much thinner, that cost is overcome in most decorative elements.
Production methods of Glass fibre reinforced concrete (GFRC)
There are three methods to produce Glass Fibre Reinforced Concrete: Spray-up, Vibration casting and Pre-mixing.
Spray-up
The traditional way, and probably still the best way. To produce prefabricated GFRC panels is to manually inject GFRC into the mold. This is how most prefabrication GFRC architectural cladding is made and also most decorative prefabricated GFRC. With the direct injection method. You need a concentric pump gun. Powered by a GFRC roving that is drawn into the pump gun and mixed at the nozzle. This blend has a higher fibre content (4 to 6%) than the pre-mix. And is the recommended method for larger plates. However, it requires experienced workers. Expensive equipment and strict quality control.
Vibration casting
Vibration casting uses pre-mixing GFRC which is poured into the mold and fired to achieved fusion. This is a much simpler method. But requires water tight mold and does not work well with stone molds.
Pre-mixing
GFRC is spray pre-mixing, with fibres chopped into the mix. A peristaltic pump and a special nozzle are require. This method requires less expertise than the hand spray method. Besides, it also offers higher durability than the vibration casting method.
Application for Glass Fibre Reinforced Concrete (GFRC)
After learning the introductory information about Glass Fibre Reinforced Concrete. And the outstanding advantages of this material. We see that this is a material that is well use in the construction industry today. So how is Glass Fibre Reinforced Concrete (GFRC) application in the construction industry in the world and in Vietnam?
In today’s countries, this material plays an important role in decoration and interior materials. Especially in regions with harsh climates. The weather often changes. GFRC decorative panels can survive and avoid any impact from the outside. Materials always retain aesthetics and sustainable features. Below are design ideas conceive by construction units and architects from GFRC.
Because, GFRC offers the same decorative versatility as conventional concrete. It can be former into nearly any shape and stained or integrally colored. Various tints of gray, white, and buff can be achieve by using color cements or pigments. The surface finish can be lightly textur or polished smooth to expose the aggregate. And GFRC can be seeded with color decorative glass or stone to create granite-like effects.
Kitchen Exhibits Beauty of Gray Concrete
This stunning kitchen features GFRC countertops that were simply seale to enhance the natural gray color. Use Glass Fibre Reinforced Concrete for most of countertop. GFRC mix, which incorporates polymer. Sand cement, fibres, and a plasticizer. With different techniques, we can get GFRC to pretty much look like any kind of concrete you would want.
Facade using Panel GFRC
GFRC Panel is a high-grade building material for architectural facade applications. Bringing a modern and luxurious beauty to the project.
Sigh only
Architectural details: moldings, column tops made of GFRC materials are beautiful decorative details, meeting all architectural styles.
Bedroom wall decoration of Glass Fibre Reinforced Concrete
The bedroom is a place to rest after a tiring day at work. By using GFRC with built-in color. Create a feeling of cool space, comfortable, full of relaxation. A proprietary decorative fibre reinforced concrete mix was used without mixing.
Structure
Glass Fibre Reinforced Concrete is the choice for building a solid structure with high durability. Be affect by the environment and ensure the construction progress. GFRC is extremely versatile and has many use cases due to its durability, weight and design.
An expert in the field of materials technology. Milli Tiles products are of high quality. We have the ability to customize materials to meet customer needs very quickly. An experienced design team is ready to adapt your ideas and accompany your projects. Please contact us to answer any questions about Glass Fibre Reinforced Concrete (GFRC).
Milli Tiles – The unit that supplies and constructs Glass Fibre Reinforced Concrete GFRC materials for projects
MILLI CONSTRUCTION MATERIAL COMPANY LIMITED
📱 Hotline: 0939 102 568 📞
We will quote a specific % discount for you depending on the quantity or total value of the order
Contact us to order today, to get the best price support.
Instructions for construction of wind cement bricks, you can read and download below:
FILE INSTRUCTIONS FOR Brick Construction, DOWNLOAD HERE
